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#RVT-34-BW R.1 SEPTS 2018

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

TABLE OF CONTENTS 

5

TABLE OF CONTENTS

TABLE OF CONTENTS .....................................................................5
1.0 INTRODUCTION ......................................................................7

1.1  Appliance Certification ............................................................................. 7
1.2  California Proposition 65 Warning ........................................................ 7
1.3  Requirements for the Commonwealth of Massachusetts ............ 7

2.0 SPECIFICATIONS .....................................................................8

2.1  Heating Specifications .............................................................................. 8
2.2  Appliance Dimensions .............................................................................. 9
2.3  Part Assembly Overview .......................................................................... 10
2.4  Safety Barrier Dimensions ........................................................................ 11

3.0  EXISTING FIREPLACE REQUIREMENTS .................................12

3.1  Appliance Placement Considerations ................................................. 12
3.2  Existing Fireplace Specifications ........................................................... 12

4.0  TERMINATION LOCATION ......................................................13

4.1  Vent Termination Clearances .................................................................. 13

5.0  INSTALLATION PREPARATION ...............................................14

5.1  Inspect and Clean Existing Chimney ................................................... 14
5.2  Flue Damper ................................................................................................. 14
5.3  Gas Line .......................................................................................................... 14
5.4  Electrical Wiring ........................................................................................... 14
5.5  Fireplace Conversion  ................................................................................ 14

6.0 INSTALLATION ........................................................................15

6.1  Approved Vent Systems ............................................................................ 15
6.2  Kozy Heat #816 and #816-CAP............................................................... 15
6.3  Remove Vent Adapter ............................................................................... 16
6.4  Run Vent System.......................................................................................... 16
6.5  Connect Vent Pipe to Vent Adapter ...................................................... 17
6.6  Place and Secure Appliance .................................................................... 17

7.0  GAS LINE CONNECTION .........................................................18

7.1  Gas Conversion (sold separately) .......................................................... 18
7.2  Gas Line Installation ................................................................................... 18

8.0  FACING AND FINISHING .........................................................19

8.1  Clearances to Combustibles ................................................................... 19
8.2  Shroud Installation ..................................................................................... 20
8.3  Safety Barrier Installation ......................................................................... 20

9.0  GAS FIREPLACE INSERT SETUP .............................................21

9.1  Glass Assembly ............................................................................................ 21
9.2  Light Kit .......................................................................................................... 21
9.3  Panel Installation ......................................................................................... 22
9.4  #RT34B-501 Log Set Installation ............................................................ 23
9.5  Control Board Removal and Installation ............................................. 24

10.0  ELECTRICAL INFORMATION ................................................25

10.1  Electrical Specifications .......................................................................... 25
10.2  Wiring Requirements .............................................................................. 25

11.0  OPERATING INSTRUCTIONS ................................................26

11.1  Setup Proflame 2 IFC Module .............................................................. 27
11.2  Initialize the Control System................................................................. 27
11.3  Reset the System for Manual Operation .......................................... 27
11.4  Automatic Safety Restart ....................................................................... 27
11.5  Backup Battery Operation  .................................................................... 27
11.6  IFC Module Ignition Sequence ............................................................ 28
11.7  Additional Diagnostic Information .................................................... 28
11.8  Remote Control Operation  .................................................................. 29

12.0 ADJUSTMENT ........................................................................32

12.1  Pressure Testing ........................................................................................ 32
12.2  Burner Flame Adjustments ................................................................... 33

13.0 TROUBLESHOOTING.............................................................34
14.0 MAINTENANCE......................................................................36

14.1 Firebox .......................................................................................................... 36
14.2 Fan ................................................................................................................. 36
14.3  Vent System ................................................................................................ 36
14.4  Glass Assembly .......................................................................................... 36
14.5  Burner and Pilot System  ........................................................................ 37

15.0  REPLACEMENT PARTS LIST..................................................38
LIMITED LIFETIME WARRANTY ....................................................39

Содержание ROOSEVELT 34 BW

Страница 1: ...ted manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference English and French installation manuals are availa...

Страница 2: ......

Страница 3: ... being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name _______________________________________...

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Страница 5: ...Place and Secure Appliance 17 7 0 GAS LINE CONNECTION 18 7 1 Gas Conversion sold separately 18 7 2 Gas Line Installation 18 8 0 FACING AND FINISHING 19 8 1 Clearances to Combustibles 19 8 2 Shroud Installation 20 8 3 Safety Barrier Installation 20 9 0 GAS FIREPLACE INSERT SETUP 21 9 1 Glass Assembly 21 9 2 Light Kit 21 9 3 Panel Installation 22 9 4 RT34B 501 Log Set Installation 23 9 5 Control Boa...

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Страница 7: ...ay period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 3 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at ...

Страница 8: ...may be installed at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method For elevations above 2 000 ft 610 m input ...

Страница 9: ...ATIONS 9 2 2 Appliance Dimensions Figure 2 1 Appliance Dimensions 163 8 415mm 24 609mm 12 304mm 43 8 110mm 211 8 537mm 22 564mm 337 8 860mm 23 603mm 3011 16 779mm 15 16 34mm 141 16 362mm 3 89mm 11 8 28mm GAS LINE HOLE ELECTRICAL ACCESS TOP VIEW LEFT SIDE FRONT VIEW RIGHT SIDE ...

Страница 10: ... failure to use only specified approved parts with this appliance may result in property damage or personal injury Figure 2 2 Proper Positioning of Appliance Table 2 1 Field Assembled Parts A Fireplace insert E Front burner assembly B Glass frame assembly F Back burner assembly C Ember media tray and log rack G Co linear vent adapter D Control board assembly H Fan Kit A B C D E F G H ...

Страница 11: ...laced with Hussong Mfg s barriers for this appliance Only doors certified with the appliance shall be used IMPORTANT Consider the height of hearth finish material when building a fireplace platform Proper installation of safety barriers require the bottom of the fireplace to be level with finished hearth See section 8 3 Safety Barrier Installation on page 20 for installation and removal of safety ...

Страница 12: ...attach THIS UNIT HAS BEEN MODIFIED label at bottom of existing firebox so it will be visible if this gas fireplace insert is removed 3 2 1 Existing Fireplace Opening Minimum Requirements If installing the RT34 FLP add 3 4 19mm total dimension of floor protector and airspace to height to maintain minimum opening clearances A Height 23 3 4 in 603mm B Front Width 34 1 8 in 866mm C Depth 16 3 8 in 419...

Страница 13: ...4 1 Vent Termination Clearances WARNING This appliance must not share or be connected to a chimney flue serving any other appliance Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as verified by test 12 305mm APPROVED VENT CAP MINIMUM CLEARANCE Figure 4 1 Vent Cap Clearance ...

Страница 14: ...ace has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be plugged with non combustible insulation after the gas supply line has been installed Run gas line to the gas fireplace insert through the gas line hole provided The gas access hole is located on the ...

Страница 15: ... bend that may cause abrasion or damage to the flexible pipes 1 Measure the total chimney length required and cut 816 36 10 97m of 3 flexible pipe to the measured length 2 Carefully extend the exhaust and combustion air intake pipes to total chimney length required 3 Slide the combustion air intake pipe the end without a collar over termination cap collar A Secure to 816 CAP termination cap E with...

Страница 16: ...n through the chimney place unfaced insulation around the first 3 ft 914 mm of vent system below termination cap Secure with wire 2 Install the 3 x 3 flexible pipes down through existing chimney Guide ropes if used to aid installation 3 To secure chimney termination cap to chimney apply a liberal bead of sealant provided around the top of the chimney Set termination cap into position as instructed...

Страница 17: ... appliance is properly positioned Figure 6 4 Aligned Insert 6 5 Connect Vent Pipe to Vent Adapter IMPORTANT Proper operation of this insert requires the exhaust pipe and combustion air pipe to be connected to their correct flue collar on both the termination kit and the gas fireplace insert vent adapter 1 Place previously removed vent adapter into existing fireplace opening 2 Connect exhaust vent ...

Страница 18: ...mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components please consult local codes for compliance If installing this insert into minimum opening dimensions the gas line may need to be run after placement due to space limitations See Section 3 2 Existing Fireplace Specifications on page 12 This firep...

Страница 19: ...mm 33 851mm 13 330mm 10 254mm 55 1 40m 12 305mm 9 229mm 13 330mm 10 254mm 12 305mm 9 229mm 1 38mm CEILING REQUIRED NON COMBUSTIBLE MATERIAL AS HEARTH PROTECTION 10 D x 34 L x 1 2 H COMBUSTIBLE MANTEL COMBUSTIBLE MANTEL IF COMBUSTIBLE FLOORING IS CONSTRUCTED IN FRONT OF THE UNIT THE APPLIANCE MUST BE RAISED 1 1 2 38mm USING A NON COMBUSTIBLE MATERIAL IF COMBUSTIBLE MATERIAL IS BEING USED AS A HEART...

Страница 20: ...2 Align leg section holes on the shroud to the corresponding mounting nuts in mounting brackets on each side of the insert metal cabinet 3 Secure with 4 phillips truss head screws provided 4 Reinstall glass frame assembly 8 3 Safety Barrier Installation 1 Locate the 4 slots on the glass frame 2 each side 2 Align the tabs located on the back of the safety barrier with the slots on the glass frame 3...

Страница 21: ...of the firebox while lowering the bottom of the glass assembly into position 2 Using the glass latch tool pull latches out and down over latch tabs to secure glass frame assembly bottom 9 2 Light Kit CAUTION Disconnect all electrical power from the fireplace before performing this task ATTENTION If converting to propane complete the conversion before installing any light kit components Follow inst...

Страница 22: ...nel clips previously bent 4 Reinstall all components previously removed 9 3 2 RT34 B900 5 Install the rear porcelain panel positioning the rectangle cut out to the bottom 6 Install the side porcelain panels These are specific to each side and are distinguishable by the flange on the bottom that faces inward 7 Secure side panels with the panel clips previously bent 8 Install ash panel 9 Reinstall a...

Страница 23: ...onversion before installing the log set Follow the conversion instructions included with the kit Log numbers located on the bottom of each log Refer to following instructions and illustrations for proper placement 1 Install refractory Follow instructions included with the kit 2 Install the ash panel 3 Install log RT34 BW1 4 Install logs RT34 BW2 and RT34 BW3 5 Place the rest of the logs as shown b...

Страница 24: ...screws securing the control board on the left side of the firebox 12 Pull out control board out to reveal gas line to disconnect the gas line flex tube from fireplace valve 9 5 2 Control Board Installation 1 Place control board on the left side of the firebox and reconnect gas line to fireplace valve 2 Verify sealing gasket is in place Secure board with 10 screws previously removed 3 Reinstall the...

Страница 25: ...eceptacle Do not cut or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 10 2 Wiring Requirements The IFC System Module requires 120V of electricity and or batteri...

Страница 26: ...h an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Locate the manual valve installed by your qualified service technician 6 Turn the manual valve clockwise to the OFF position 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you do not smell gas go ...

Страница 27: ... position for remote control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the remote sync button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the remote sync button again This will close synchronization with the remote control The pilot will ...

Страница 28: ...ch to the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequence will start again 11 6 1 3 Cycling Flame 1 Presstheremotecontroldownarrowkeyduringflameadjustme...

Страница 29: ...park to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will display the snowflake icon during the setup of either IPI or CPI mode To select the preferred pilot ignition feature 1 With the system in the OFF position pre...

Страница 30: ... off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the up or down arrow key to choose ON or OFF 11 8 7 Remote Control Thermostat Operation 11 8 7 1 Room Thermostat The remote control can operate as a room thermostat The thermostat can be set to a desired...

Страница 31: ...ireplace before fan operation The fan will continue to operate for approximately 12 minutes after the fireplace has been turned off Manual mode Fan s will operate at previous setting There is no delay in start up or stop time 11 8 10 Accent Light Kit The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the up or down arrow keys to adjust the ...

Страница 32: ...imum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 12 1 2 Manifold Pressure Test 1 Light pilot 2 Loo...

Страница 33: ...t off the burner Table 12 3 Factory Set Venturi Openings Fuel FRONT BACK Natural Gas 1 16 1 5mm 1 8 3 2mm Propane 1 2 12mm 5 8 15 9mm 12 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check log positioning before adjusting the venturi Logs must not block burner ports 1 Remove the safety barrier and glass frame assembly 2 Remove refractory ash panels and media kit log set 3 Remove th...

Страница 34: ... Do not over tighten Pilot flame always on or will not extinguish Control system set to CPI mode Set control system to IPI mode Main burner flame will not light ON OFF rocker switch in OFF position Switch rocker switch to ON position Gas supply turned off Check for multiple shut offs in the supply line Verify gas supply is turned on Low gas supply Consult with plumber or gas supplier Check propane...

Страница 35: ...enturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to section 12 2 1 Burner Venturi on page 35 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Ref...

Страница 36: ...ructions provided with installation Refer to Section 6 0 on page 36 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be obstructed 14 4 Glass Assembly CAUTION Do not operate appliance with the glass assembly removed cracked or broken Use protective gloves to handle any broken or damaged gl...

Страница 37: ...e safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring and correct or replace as necessary Inspect primary air openings burner ports for blockage especially near the pilot Visually check burner flame pattern when in ...

Страница 38: ...IFC Board 700 652 Flexible Gas Line Valve to Burner Connection 700 226 IFC Wire Harness Assembly 700 653 Natural Gas Burner Orifice 46 FRONT 700 246 Proflame 2 IFC External Antenna 700 ANT Natural Gas Burner Orifice 44 BACK 700 244 Pilot Assembly Natural Gas 700 551R Propane Burner Orifice 56 FRONT 700 256 Pilot Assembly Propane 700 551R 1 Propane Burner Orifice 54 BACK 700 254 S I T IPI Pilot Hoo...

Страница 39: ...of but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negative air pressures caused by any mechanical systems 8 Chimney components and other Non Hussong M...

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