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#BIR-20-L R.5 June 2020

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

TROUBLESHOOTING 

43

11.0  TROUBLESHOOTING

ATTENTION: Troubleshooting must be performed by a qualified 

technician.

Before proceeding with the steps in the following troubleshooting 

guide, 
• 

Verify proper 120VAC power supply to the control module.

• 

Verify the control module battery pack batteries (not included) 

and the remote control batteries are fresh and installed with 

correct polarity.

• 

Verify all connections between the wire harnesses and the 

system components are proper and positive. 

• 

Verify the communication link is established between the remote 

control and the IFC module.

• 

Verify inlet pressure meets the recommended inlet pressure. If 

necessary, adjust line pressure regulator.

Issue

Cause

Solution

Pilot will not light

Electrical power interrupted or 

disconnected

Restore electrical power to appliance or use battery back-up.

Wiring disconnection

Ensure batteries are fully charged if using battery back-up as power 

source.
Use wiring schematic in this manual to determine that all wiring 

connections are secure and correct.

Gas supply turned off

Check remote shut-off valves from the appliance. Usually there is a valve 

near the main gas line. There may be more than (1) valve between the 

appliance and main gas line.

Pilot will not stay lit

No propane in tank

Check propane tank. Refill if necessary.

Low gas pressure

Consult a plumber or a gas supplier. 
Can be caused by situations such as a bent line, too narrow diameter or 

pipe, or a low line pressure. 

Pilot flame not making contact 

with the flame rectification sensor 

on the pilot assembly

Verify the pilot flame envelopes the top of the flame sensor and extends 

far enough onto burner for ignition.
To adjust pilot flame, turn pilot adjustment screw on the gas valve 

clockwise to decrease flame, and counterclockwise to increase flame. 

Pilot adjustment screw not sealed

Seal pilot adjustment screw. Do not over-tighten. 

Pilot flame always on, or 

will not extinguish

Control system set to CPI mode

Set control system to IPI mode.

Main burner flame will not 

light

ON/OFF rocker switch in OFF 

position 

Switch rocker switch to ON position.

Gas supply turned off

Check for multiple shut-offs in the supply line. Verify gas supply is 

turned on.

Low gas supply

Consult with plumber or gas supplier. 
Check propane tank. Refill if necessary. 

Wiring disconnection or improper 

wiring

Check for faulty or incorrect wiring.

Plugged main burner orifice

Remove blockage.

Pilot flame

Verify the pilot flame is properly directed to ignite burner. See pilot 

flame troubleshooting above.

Remote control not working 

properly

Replace batteries.

No call for heat

Verify remote control is powered ON and thermostat operation is turned 

OFF. 

Содержание BIR-20-L

Страница 1: ...ome USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other g...

Страница 2: ......

Страница 3: ...being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat...

Страница 4: ......

Страница 5: ...mbination Venting 24 6 6 Class A Chimney Masonry Chimney Conversion 26 6 7 Coaxial to Co Linear Chimney Conversion 27 7 0 FIREPLACE SETUP 28 7 1 Safety Barrier Installation 28 7 2 Glass Frame Assembly...

Страница 6: ......

Страница 7: ...od a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisio...

Страница 8: ...lation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed applia...

Страница 9: ...IFICATIONS 9 2 3 Appliance Dimensions Figure 2 1 Appliance Dimensions Traditional Legs 2313 16 605mm 615 16 176mm 201 16 510mm 141 8 359mm 2515 16 658mm 30 781mm 7 185mm 15 400mm 1713 16 452mm 7 185mm...

Страница 10: ...20 L R 5 June 2020 Figure 2 2 Appliance Dimensions Pedestal Base 2313 16 605mm 201 16 510mm 141 8 359mm 7 185mm 3515 16 913mm 13 349mm 17 451mm 181 8 461mm 27 704mm 121 8 308mm 1713 16 452mm 7 185mm 2...

Страница 11: ...Fireplaces SPECIFICATIONS 11 Figure 2 3 Appliance Dimensions Contemporary Base 1713 16 452mm 7 185mm 27 658mm 201 16 510mm 7 184mm 2313 16 605mm 85 8 219mm 121 8 308mm 141 8 359mm 155 16 389mm TOP VI...

Страница 12: ...with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with Hussong Mfg s barriers for th...

Страница 13: ...n two studs eliminating the need for any additional framing This fireplace may be installed in a bedroom Please be aware of the large amount of heat this fireplace will produce when determining a loca...

Страница 14: ...liance Clearances to Combustible Material From appliance top corner to sidewall 1 25mm From appliance top corner to backwall 5 127mm From appliance top to ceiling 35 3 4 908mm From top of horizontal p...

Страница 15: ...himble products that comply with the required clearance to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be i...

Страница 16: ...nts The continuous insulated building envelope and weatherproof membrane are not to be interrupted by fireplace installation See Figure 3 4 on the following page Fireplace operation is approved from 4...

Страница 17: ...TION INSIDE OUTSIDE INSIDE MINIMUM WEATHERPROOF OVERHANG IN FRONT AND SIDES FREE STANDING STRUCTURE WEATHERPROOF ENCLOSURE M I N I M U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I...

Страница 18: ...system at pressures in excess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut...

Страница 19: ...30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52...

Страница 20: ...hanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Mass...

Страница 21: ...1 Approved Vent Systems Vent Manufacturer Vent Cap Part Number American Metal Products Ameri Vent 4DHC 4DVC 4D14S 4D36S BDM 940164 940264 Simpson DuraVent 980 991 930 46DVA HSC 46DVA HSCA 46DVA HC ICC...

Страница 22: ...ing pages for optimal flame appearance 6 3 1 Restrictor Plate Assembly and Installation A restrictor plate included in components packet may be installed before vent installation to achieve desired fl...

Страница 23: ...nt manufacturer s instructions Minimum Maximum Vertical Venting 3 914mm minimum vertical length 50 15 24m maximum vertical length termination cap Table 6 2 Recommended Restriction for Vertical Termina...

Страница 24: ...imum Maximum Horizontal Run 24 610mm minimum vertical rise 90 horizontal elbow 6 152mm minimum horizontal run 48 1219mm maximum horizontal run termination cap Table 6 3 Recommended Restriction for Ver...

Страница 25: ...1 Approved Vent Systems on page 21 Refer to vent manufacturer s instructions For maximum vertical and maximum horizontal combination venting the vent terminations must be within the shaded area in Fig...

Страница 26: ...h the ceiling Class A chimney or masonry chimney Route the exhaust gases and intake air through the existing Class A chimney masonry chimney 6 6 1 4 Flex Pipe Venting Configurations IMPORTANT Horizont...

Страница 27: ...sonry chimney 6 7 1 Coaxial to Co Linear Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT Careshouldbetakenwheninstallingf...

Страница 28: ...cracked or broken Replacement of the glass assembly should be done by a licensed or qualified service person 7 2 1 Remove Glass Frame Assembly WARNING Do not remove the glass assembly when hot 1 Remov...

Страница 29: ...log Refer to the following instructions and illustrations for proper log placement 1 Align the holes in the bottom of the ember panel with the 2 mounting pins located on left and right side of the fro...

Страница 30: ...rom the firebox 4 screws 9 Remove and save 10 screws securing the control board Lift the control board and disconnect the main burner on off rocker switch wires Lift the control module out of the fire...

Страница 31: ...prong receptacle Do not cut or remove the grounding prong from this plug 8 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in...

Страница 32: ...shut off prior to working on any electrical lines Disconnect all electric power from fireplace before performing any of these tasks This appliance when installed must be electrically grounded in acco...

Страница 33: ...nce 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCT...

Страница 34: ...eration 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the red SWI button a...

Страница 35: ...will generate sparks for 60 seconds 3 If there is no flame ignition rectification within the 60 second time frame the IFC module will stop generating sparks for approximately 35 seconds 4 After 35 sec...

Страница 36: ...a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruptio...

Страница 37: ...off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the...

Страница 38: ...us setting There is no delay in start up or stop time 9 10 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press...

Страница 39: ...and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Rel...

Страница 40: ...ctory Set Venturi Openings Fuel Front Rear Natural Gas 1 8 3mm 1 8 3mm Propane 1 4 6mm 1 2 13mm 10 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check log positioning before adjusting...

Страница 41: ...5 minutes before making any adjustments Table 10 5 Restrictor Adjustment Guidelines Flame Appearance Draft Problem Solution Short flickering Excessive draft Not enough restriction Close baffle restric...

Страница 42: ...you 5 Reinstall baffle by resting the front of the baffle above flange along the inside top of firebox opening Tip the baffle against the firebox back wall and secure with 4 screws previously removed...

Страница 43: ...e and main gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent li...

Страница 44: ...Venturi air shutter may need to be opened slightly to allow more air into the gas mix See Section 10 2 1 Burner Venturi on page 40 Incorrect vent cap installation Adjust if necessary Vent cap blockage...

Страница 45: ...efer to Section 6 0 Venting on page 21 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be...

Страница 46: ...carrying tubes connections pipes and other components for leaks Inspect the operation of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspec...

Страница 47: ...Pilot Orifice Propane 35 700 168 Back Burner BW20 351 Valve Step Motor NG 700 504 Log Plate BW20 352 Hussong Manufacturing Co Inc P O Box 577 204 Industrial Park Drive Lakefield MN 56150 0577 USA BIR...

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Страница 49: ...but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditi...

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