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#BAY-41-G R.9 Sept 2018

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FIREPLACE SETUP

35

8.5 Control Board Removal and Installation

WARNING: If burner and/or pilot have been burning,

use appropriate protection to avoid burns or damage

to personal property before removing any components.

DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET

(LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS

DAMAGED, IT MUST BE REPLACED.
CAUTION: Check all connections for leaks with soapy water, whether

field or factory made.

8.5.1 Control Board Removal

1. Disconnect electrical power.
2. Locate the manual valve installed by your qualified service

technician.

3.  Turn the manual valve clockwise to the OFF position.
4.  Remove the safety barrier and glass frame assembly.
5.  Remove glass media and media tray.
6.  Remove burner cover from firebox (8) screws.
7.  Remove burner tube from firebox floor (4) screws.
8.  Remove halogen bulbs. Loosen (4) screws that secure light

brackets to control board.

9. Pull light bracket assemblies away from control board, allowing

access to screws securing control board to firebox bottom.

10. Remove and save (8) screws securing control board.
11. Lift control board out of firebox, being careful not to damage

sealing gasket lying underneath.

8.5.2 Control Board Installation

1. Place the control board in firebox, aligning the holes in board

with mounting studs at the bottom of the firebox.

VERIFY SEALING GASKET IS IN PLACE.

2.  Secure the control board with screws previously removed.
3.  Re-attach light brackets, tighten screws. Reinstall halogen bulbs.
4.  Reinstall burner tube, positioning burner venturi over burner

orifice. Align the mounting holes with the corresponding holes

in the control board and secure with (4) screws previously

removed.

5. Reinstall burner cover, aligning holes in cover to corresponding

holes on burner. Secure with (8) screws previously removed.

6. Reinstall glass media, being careful not to block pilot.
7. Reconnect all wiring harnesses to gas valve. Plug all components

into electrical outlet.

8.  Reinstall glass assembly.
9.  Turn the manual valve counterclockwise to the ON position.
10.  Reconnect electrical power.
11.  Verify proper glass media placement, operation of fireplace, and

any electrical components.

Figure 8.4, Control Board Removal and Installation

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Содержание Bayport 41 Glass

Страница 1: ...ated manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference English and French installation manuals are avail...

Страница 2: ......

Страница 3: ...bility but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name ____________________________________________ Serial Number ________________________________...

Страница 4: ......

Страница 5: ...nces 24 7 0 VENTING 25 7 1 Rear Vent Conversion Instructions 25 7 2 Approved 4 x 6 5 8 Vent Systems 27 7 3 Venting Requirements 27 7 4 Use of Elbows 27 7 5 Restrictor Assembly and Installation 27 7 6 Top Venting 28 7 7 Rear Venting 31 7 8 700 2 Series Direct Vent Termination Kit s 32 8 0 FIREPLACE SETUP 33 8 1 Glass Frame Assembly 33 8 2 Light Kit 33 8 3 Bottom Frame Removal and Installation 33 8 ...

Страница 6: ......

Страница 7: ...0 day period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 3 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building ...

Страница 8: ... at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method For elevations above 2 000 ft 610 m input ratings are to b...

Страница 9: ...ensions Figure 2 1 Appliance Dimensions 21 553mm 17 431mm 7 184mm 25 16 58mm 65 8 169mm 34 876mm 375 8 955mm 40 1035mm 10 254mm 295 16 745mm 65 8 169mm 1113 16 300mm 2 51mm 61 8 156mm 2 70mm 283 8 955mm LEFT SIDE FRONT VIEW TOP VIEW RIGHT SIDE BACK VIEW GAS LINE HOLE GAS LINE HOLE ELECTRICAL ACCESS ...

Страница 10: ... and 3 76 mm clearance from the outside edge to a sidewall Refer to Section 4 5 Safety Barrier Installations on page 20 for installation and mounting options TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP B41A FPDSF2 NO OVERLAP INSIDE FIT B41 RSF2 TOP BOTTOM AND SIDES OVERLAP B41 PFT2 SAFETY SCREEN B41 PTF2 REQUIRES THE FIREPLACE TO BE...

Страница 11: ...al in this area for the entire width of the fireplace DO NOT use wood sheetrock et cetera in this zone Top stand off brackets must be formed and attached prior to positioning fireplace into framed opening NOTE If installing trim kit assembly B41 FTK please refer to Section 4 3 Finishing Trim Kit Assembly B41 FTK on page 18 1 Remove and save 4 screws securing stand off heat shields and stand off br...

Страница 12: ...ppliance top 9 in 356 mm 1 25mm 28 717mm 41 1048mm 17 445mm 41 1048mm 13mm 41 1048mm 565 16 1431mm 283 16 716mm 6mm 3913 16 1012mm 13 331mm 13mm 17 445mm 41 1048mm TYPICAL VERTICAL INSTALLATION TOP VENT TYPICAL HORIZONTAL INSTALLATION TOP VENT 17 445mm 41 1048mm 13mm TYPICAL HORIZONTAL INSTALLATION REAR VENT TYPICAL VERTICAL INSTALLATION REAR VENT TYPICAL CORNER INSTALLATION TOP VENT DIMENSION SHO...

Страница 13: ...ness and fireplace facing materials If using a hearth adjust the rough opening size as necessary to maintain minimum clearance requirements If masonry is to be used optional prepare the necessary foundation for the masonry load When masonry construction is to be used a lintel must be used over the top of the appliance to support the additional weight Figure 3 3 Finished Opening Dimensions SINGLE V...

Страница 14: ...must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 Follow vent pipe manufacturer s installation instructions for vent installation Flex pipe vent systems require a minimum of 1 in 25 mm clearance from the top sides and bottom surfaces of ho...

Страница 15: ... flanges on the nailing flanges facing away from the fireplace 3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 Position framing stud against the small stand off located on backside of nailing flange Secure with nails or screws When inst...

Страница 16: ...bustible mantel Follow projection 1 in 25 mm up for every 1 in 25 mm deeper 4 2 2 Finishing Recommendations NOTE The surface area above the appliance may be affected by high temperatures emitted from this appliance To help avoid or reduce the possibility of the sheetrock to crack Hussong Mfg recommends the following methods Ensure the non combustible material and sheetrock is dry and dust free For...

Страница 17: ... 25mm UNLIMITED WARNING THESE MANTEL CLEARANCES ARE FOR USE WITH SAFETY BARRIER B41 RSF2 ONLY 13mm NON COMBUSTIBLE MATERIAL ONLY 34 877mm 48 1220mm 54 1372mm COMBUSTIBLE FLOOR NON COMBUSTIBLE ZONE Figure 4 3 Sidewall Clearance for All Safety Barriers Figure 4 4 B41 RSF2 Mantel Requirements ...

Страница 18: ...each side of the outer shell of the unit 4 Install the side trim panels Align the holes in the side panels with the holes in the side of the unit as shown below Secure with screws previously removed from the heat shields and nailing flanges 5 If installed remove the top stand offs 6 Install the top trim panel Align the holes in the top trim panel with the front holes in the stand offs and attach t...

Страница 19: ...f the outer shell of the unit 4 Install the exterior trim side panels Align the holes in the side panels with the holes in the side of the unit as shown below Secure with screws previously removed from the heat shields and nailing flanges 5 If installed remove the top stand offs 6 Install the exterior trim top panel Align the holes in the top trim panel with the front holes in the stand offs and a...

Страница 20: ...p Fit Hanging Installation IMPORTANT If there is gasket rope present on the back on the safety screen ensurethegasketmakescontactwiththeapplianceorfinishing material The gasket MUST maintain contact to achieve the mantel clearances listed in this manual 1 Center the screen front over the glass frame assembly allowing the screen front s mounting brackets to fit inside the air openings 2 Align the n...

Страница 21: ...he louver in the first notch position will match with the first notch position in the notched tabs the louver in the second notch position will match the second notch in the notched tabs etc 3 Adjust the louver to the desired notch in order to accommodate facing material and to cover the control compartment as you see fit Re tighten screws on hanging brackets 4 Install safety barrier Center the sc...

Страница 22: ...ressures in excess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for the...

Страница 23: ... 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52 Over 14 12 to 16 12 6 0 1 83 Over 16 12 to 18 12 7 0 2 13 Over 18 12 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 12 x H H LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE ROOF PITCH x 12 ...

Страница 24: ...to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachusetts 10 ft 3 m L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Clearance between two...

Страница 25: ...plates must be removed from the exit according to the instructions below to be used NOTE Allcomponentsremovedfromthetopventexitwillbereinstalled for the rear vent 7 1 1 Remove Top Vent Collars 1 REMOVE THE ATTACHMENT SCREW SECURING COVER 2 REMOVE 4 SCREWS SECURING 6 5 8 168mm COMBUSTION AIR INTAKE COLLAR 3 REMOVE 6 SCREWS SECURING 4 101mm EXHAUST COLLAR 1 REMOVE THE ATTACHMENT SCREW SECURING BACK ...

Страница 26: ...T IS IN PLACE SECURE WITH 6 SCREWS PREVIOUSLY REMOVED 2 INSTALL 6 5 8 168mm COMBUSTION AIR INTAKE COLLAR TO APPLIANCE REAR VERIFY GASKET IS IN PLACE SECURE WITH 4 SCREWS PREVIOUSLY REMOVED 3 INSERT TABS ON REAR COVER PLATE INTO SLOTS SECURE WITH 1 SCREW PREVIOUSLY REMOVED 1 INSTALL EXAHUST COVER PLATE TO APPLIANCE TOP VERIFY GASKET IS IN PLACE SECURE WITH 6 SCREWS PREVIOUSLY REMOVED 2 INSTALL COMB...

Страница 27: ...installed A minimum of 1 in 25 mm clearance on all side of the vertical pipe must be maintained A minimum of 1 in 25 mm clearance on all side of the horizontal vent flex pipe must be maintained A minimum of 1 1 2 in 38 mm top clearance and a minimum of 1 in 25 mm bottom and side clearances for the horizontal rigid pipe must be maintained 7 4 Use of Elbows MAXIMUM NUMBER OF 90 ELBOWS 4 For each add...

Страница 28: ...cal Terminations Table 7 1 Natural Gas and Propane Minimum Maximum Vertical Terminations Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m DIAG 1 TOP VENTING VERTICAL TERMINATIONS A Stand off Brackets B Stand off Heat Shields C 90 Elbow not applicable D Horizontal Heat Shield not applicable E Termination Cap NATURAL GAS AND PROPANE 3ft 914mm MIN 50ft 15 2m MAX E A B ...

Страница 29: ... 36 in 914 mm 6 in 152 mm 12 ft 3 7 mm 48 in 1219 mm 6 in 152 mm 20 ft 6 1 mm Table 7 3 NG Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 4 DIAG 2 TOP VENTING NG HORIZONTAL TERMINATIONS A Stand off Brackets B Stand off Heat Shields C 90 Elbow D Horizontal Heat Shield E Termination Ca...

Страница 30: ...le 7 5 Propane Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 4 Figure 7 3 Propane Top Vent Combination Venting V H DIAG 3 TOP VENTING PROPANE HORIZONTAL TERMINATIONS A Stand off Brackets B Stand off Heat Shields C 90 Elbow D Horizontal Heat Shield not applicable E Termination Cap PR...

Страница 31: ...5 elbow 18 in 457 mm 7 7 2 Combination Venting Table 7 8 NG Propane Minimum Maximum Vertical Terminations Horizontal to Vertical Venting Minimum Vertical Length Maximum Vertical Length 90 elbow 3 ft 914 mm 50 ft 15 2 m Table 7 9 NG Propane Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbo...

Страница 32: ...liberal bead of exterior sealant around outer edge of termination box A Place assembly through the wall pass through in exterior wall and secure with 4 screws through the four holes B 4 Form the 4 7 flexible aluminum pipes on termination kit 745 2 or 718 2 and if applicable on each extension kit 5 Gently pull 4 7 pipes down to the top of the fireplace or if applicable the extension kit IMPORTANT D...

Страница 33: ...o propane complete the conversion before installing any media Follow instructions included with the gas conversion kit CAUTION Disconnect all electric power from the fireplace before performing any of these tasks NOTE To avoid damage and prolong the life of the halogen bulbs never touch with bare hands Always use a soft cloth when handling 1 Remove 8 screws securing burner cover then lift the cove...

Страница 34: ...p across the firebox Do not block pilot assembly Verify glass media is one layer deep across the firebox 2 PROPANE INSTALLATIONS Install 8 lbs 3 6 kg onto burner assembly and pilot shield Remove ALL crushed glass off the burner and burner ports Verify glass media is one layer deep across the firebox 3 Save any unused media for later use 8 4 3 2 Rear Vent Installations 1 NATURAL GAS INSTALLATIONS I...

Страница 35: ...ccess to screws securing control board to firebox bottom 10 Remove and save 8 screws securing control board 11 Lift control board out of firebox being careful not to damage sealing gasket lying underneath 8 5 2 Control Board Installation 1 Place the control board in firebox aligning the holes in board with mounting studs at the bottom of the firebox VERIFY SEALING GASKET IS IN PLACE 2 Secure the c...

Страница 36: ...g receptacle Do not cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 9 2 Wiring Requirements The IFC System Module requires 120V of electricity and or batter...

Страница 37: ...is kit includes 2 75 CFM fans 4 Flange nuts 1 Remove the safety barrier and glass frame assembly 2 Remove glass media and media tray 3 Remove the burner cover light kit assembly and the control board from the firebox See Section 8 5 Control Board Removal and Installation on page 35 for more information 4 Insert the fans through the opening and position on the studs at the back of the firebox Secur...

Страница 38: ...ance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this fireplace is initially lit condensation will appear on the glass This is normal in all gas fireplaces and will disappear after several minutes A paint smell will occur during the ...

Страница 39: ... ON position for remote control operation of the main burner and fireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the red SWI button again This will close synchronization with the remote control The pilot will autom...

Страница 40: ...o the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequence will start again 10 6 1 3 Cycling Flame 1 Presstheremotecontroldownarrowkeyduringflameadjustment m...

Страница 41: ...m a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will display the snowflake icon during the setup of either IPI or CPI mode To select the preferred pilot ignition feature 1 With the system in the OFF positio...

Страница 42: ... off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the up or down arrow key to choose ON or OFF 10 8 7 Remote Control Thermostat Operation 10 8 7 1 Room Thermostat The remote control can operate as a room thermostat The thermostat can be set to a desired...

Страница 43: ...ous setting There is no delay in start up or stop time 10 8 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the up or down arrow keys to adjust the intensity level 3 A single beep will confirm reception of the command 10 8 9 1 Deactivate Light Kit Modulation 1 Verify all 3 AAA batteries are installed in t...

Страница 44: ...s between the minimum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 11 1 2 Manifold Pressure Test 1 ...

Страница 45: ...duce soot on the glass Opening the air shutter will cause a short blue flame that may lift off the burner Table 11 3 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 in 3 mm Propane 5 8 in 16 mm 11 2 1 1 Venturi Adjustment 1 Remove the safety barrier glass frame assembly and glass media 2 Remove burner cover burner and burner venturi housing 3 Loosen screw on burner venturi an...

Страница 46: ...ve 2 screws securing termination access panel located on the fireplace baffle 4 Bend the tabs on the restrictor included in fireplace components packet to approximately 80 angles This will create tension when the restrictor is inserted into the exhaust pipe 5 Insert restrictor into the 4 in 102 mm exhaust pipe with the tabs pointing towards you 6 Reinstall termination access panel Insert the panel...

Страница 47: ... gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe or a low line pressure Pilot flame not making contact with the flame rectification sensor on the pilot assembly Verify the pilot flame envelopes the top of the flame sensor and ex...

Страница 48: ... to be opened slightly to allow more air into the gas mix Section 11 2 1 Burner Venturi on page 45 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Improper pitch on horizontal venting in 6 mm rise per foot 30 cm is required on horizontal venting Flame burns blue and lifts off burner Improper venturi setting Venturi air shutter may need to be opened ...

Страница 49: ...tructions provided with installation Refer to Section 7 0 Venting on page 25 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be obstructed 13 4 Glass Assembly CAUTION Do not operate appliance with the glass assembly removed cracked or broken Use protective gloves to handle any broken or d...

Страница 50: ...the operation of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring and correct or replace as necessary Inspect primary air openings burner ports for blockage especially near the pilot Visually check burn...

Страница 51: ...3 Media Tray B41G 350A 014LP Pilot Orifice Propane 700 114 LIGHT KIT Light Kit bottom B41 GLKT 20W 130V Halogen Bulb 600 676 GLASS AND GLASS GASKET 36 x 28 7 8 Glass with Gasket 700 179T 1 1 8 Glass Gasket with Adhesive 900 006 Replacement Valance B41 005 Glass Media Dam 700 180 SAFETY BARRIERS Full Rectangular Screen Front B41 FRSF2 Prairie Screen Front B41 PSF2 Rectangle Screen Front B41 RSF2 Ar...

Страница 52: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negative air pressures caused by any mechanical systems 8 Chimney components and other Non Hussong Mf...

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