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HUSSONG MANUFACTURING CO., INC.

INSTALLATION AND

OPERATION MANUAL

Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this fireplace or any other appliance.

Do not overfire.

For use with solid wood fuel only.

Comply with all minimum clearances to

combustibles as specified. Failure to

comply may cause house fire.

WARNING:

Read

instructions

carefully

before

installation. Failure to install this fireplace

correctly can cause serious structural and

fire hazards and may void your warranty.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

English and French installation manuals are available through your

local dealer. Visit our website

www.kozyheat.com

Les manuels d’installation en français et en anglais sont disponibles

chez votre détaillant local. Visitez

www.kozyheat.com.

WARNING

HOT SURFACES!

Glass and other surfaces are hot

during operation AND cool down.

• DO NOT touch glass until its cooled

• NEVER allow children to touch glass

• Keep children away

Hot glass will cause burns.

• CAREFULLY SUPERVISE children in the same room as the

fireplace

• Alert children and adults to hazards of high temperatures

• Keep clothing, furniture, draperies and other flammable

materials away

A L B A N Y

Model #ABY
Zero Clearance Factory Built Fireplace

Hussong Mfg. Co., Inc.

ABY Report No: F19-545

Rev.2, October 2020

Starting Serial Number:

Содержание ABY

Страница 1: ...or future reference English and French installation manuals are available through your local dealer Visit our website www kozyheat com Les manuels d installation en français et en anglais sont disponibles chez votre détaillant local Visitez www kozyheat com WARNING HOT SURFACES Glass and other surfaces are hot during operation AND cool down DO NOT touch glass until its cooled NEVER allow children ...

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Страница 3: ...ctionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name _____________________________________________ Serial Number _______________...

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Страница 5: ...ishing Requirements 20 5 0 OPTIONAL FAN INSTALLATION 24 5 1 600 1 Optional Fan Kit 24 6 0 INSTALLATION 26 6 1 Chimney Requirements 26 6 2 Approved Chimney Systems 26 6 3 Anchor Plate Installation 26 6 4 Chimney Location and Considerations 27 6 5 Chimney Installation 29 7 0 FIREPLACE SETUP 31 7 1 Firebrick Installation 31 7 2 Grill Set Installation and Removal 32 7 3 Door Handle Installation 32 7 4...

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Страница 7: ...s for air can cause severe back drafting or negative pressure Do not use any makeshift components or any components not specified for use with this appliance If you modify it or any of its components you will void the warranty and you may possibly cause a fire hazard CAUTION Check building codes prior to installation Installation MUST comply with local regional state and national codes and regulat...

Страница 8: ... efficiency is calculated using the medium fire test burn data BTU content of the cordwood and the best case moisture content of the cordwood This wood heater has a manufacturer set minimum low burn rate that must not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual 2 2 Elect...

Страница 9: ...CATIONS 9 2 3 Fireplace Dimensions Figure 2 1 Fireplace Dimensions 393 8 1001mm 2511 16 653mm 175 8 447mm 18 476mm 165 16 414mm 263 16 665mm 211 8 536mm 3011 16 780mm 42 1067mm 45 8 118mm 9 229mm TOP VIEW FRONT VIEW LEFT SIDE RIGHT SIDE Electrical box Air intake adapter ...

Страница 10: ...ss See section 3 9 Alternate Floor Protection Material on page 17 for full equation Please be aware of the large amount of heat this fireplace will produce when determining a location 3 2 Zone Heating The Albany wood fireplace is an appliance that provides zone heating Zone heating effectively heats the area the appliance is installed in as well as the spaces connected to that area Zone heating is...

Страница 11: ...R 2 October 2020 Hussong Mfg Co Inc Kozy Heat Fireplaces INSTALLATION PLANNING 11 Figure 3 2 Placement Clearance Requirements 81 2 06m 8 203mm 12 305mm 48 1219mm 16 406mm 12 305mm Nominal 2 x 4 framing used ...

Страница 12: ...h the stand off flanges on the nailing flanges facing away from the fireplace 3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 UNTIL ALL FRAMING REQUIREMENTS ARE COMPLETED Position framing stud against the small stand off located on back...

Страница 13: ...ng members as shown These steel framing members are identical 4 Attach the vertical steel framing members to the horizontal steel framing members with the provided screws as shown 5 Secure the assembled parts to the fireplace with the provided screws 6 The third steel framing member is for ceiling support Once all framing requirements are completed attach the third steel framing member to support ...

Страница 14: ... finishing edge to sidewall 12 305mm Fireplace top finishing edge to 8 203mm mantel 12 305mm Front of fireplace 36 914mm Figure 3 5 Typical Installation Options 65 1657mm 20 508mm 92 2343mm 54 1372mm 26 667mm 54 1372mm 54 1372mm 26 667mm 12 203mm from finishing edge to side wall Must allow 6 152mm for combustion air pipe Combustion air pipe NOTE All dimensions include 1 4 6mm side and back expansi...

Страница 15: ...nal is to be used prepare the foundation necessary to support the full masonry load A lintel is required to support the added weight of the masonry construction above the fireplace 3 7 1 Steel Framing Assembly Non combustible framing is REQUIRED above the fireplace The steel studs shown below are included with the fireplace For installation and assembly refer to section 3 5 Steel Framing Assembly ...

Страница 16: ...RTHS Combustible flooring 16 406mm in front of the fireplace opening and 8 203mm beyond each side of the fireplace opening The minimum hearth extension must be insulated with non combustible floor protection with a minimum insulation R value of 0 8 Manufactured hearth materials have a published R value resistance to heat or k value conductivity of heat Use the following formula to convert a k valu...

Страница 17: ...yer to determine overall R value C If overall R value of the system is greater than the R value of specified floor protector the alternate is acceptable EXAMPLE The specified floor protector should be 3 4 inch thick material with a k factor of 0 84 The proposed alternate is 4 brick with a C factor of 1 25 over 1 8 mineral board with a k factor of 29 Step a Use formula above to convert specificatio...

Страница 18: ...r trap is recommended See venting configurations in Figure 3 10 Combustion Air Duct Venting Configurations on page 19 This fireplace requires a supply of outside air for combustion The Albany is manufactured with an combustion air intake collar protruding approximately 2 7 8 73mm out from the right side of the fireplace Connect the outside air duct pipe to the combustion air intake collar and secu...

Страница 19: ... flex duct pipe Do not use plastic pipe 3 Use 4 flexible duct pipe for vent runs under 10 3m For vent runs longer than 10 3m use 5 aluminum flex duct pipe Place the 4 to 5 adapter as close to the fireplace as possible 4 If ducting beside the chimney chase terminate intake air at least 3 914mm below the termination level of chimney The air pipe may also be ducted below floor level of the fireplace ...

Страница 20: ... non combustible facing material such as rock board or metal must be used underneath the thin brick Do not attach any material directly to fireplace face Facing material should overlap side framing member approximately 1 4 to 3 8 6mm to 10mm Framing materials should not come in actual contact with the fireplace Non combustible material is required at the top and sides of the fireplace See Figure 4...

Страница 21: ...m 8 203mm 11 279mm 14 356mm Each square represents 1 25mm of mantel projection Metal sealing strips Non combustible heart extension material 16 406mm x 48 1219mm Floor Sand cement grout Finishing edge Non combustible zone Non combustible material Figure 4 1 Combustible Mantel Requirements Nominal 2 x 4 framing used ...

Страница 22: ...tel Requirements 6 152mm 81 2 06m 453 8 1153mm 6 152mm 9 229mm 12 305mm Each square represents 1 25mm of mantel projection Metal sealing strips Non combustible heart extension material 16 406mm x 48 1219mm Floor Sand cement grout Finishing edge Non combustible zone Non combustible material Nominal 2 x 4 framing used ...

Страница 23: ...gure 4 3 Non combustible Finishing Dimensions 10 274mm 57 1448mm 393 8 1000mm 34 882mm 53 1345mm 35 900mm Non combustible finishing material only Combustible finishing material allowed Combustible finishing material allowed Non combustible finishing material only Nominal 2 x 4 framing used ...

Страница 24: ...n 7 2 Grill Set Installation and Removal on page 32 2 Insert fans through lower grill opening and push to back Align mounting slots in fan brackets onto mounting studs Secure with nuts 3 Connect fan wiring by attaching connectors on right fan onto terminals on left fan 4 From inside lower right grill opening loosen screws securing removable access panel with electrical box romex connector installe...

Страница 25: ...ral from incoming line G White from speed control D White neutral from receptacle H Black from receptacle Figure 5 2 Fan Wiring and Connections 110 120 V 60 Hz ELECTRICAL BOX INCOMING WIRING SPEED CONTROL TEMPERATURE SWITCH RECEPTACLE ASSEMBLY B A G H D F E C INCOMING LINE 110 120V 60Hz ACCESS PANEL ROMEX CONNECTOR ELECTRICAL BOX RECEPTACLE SPEED CONTROL ASSEMBLY Connect A to B C to D E to F and G...

Страница 26: ...a Temp HT Sure Temp Simpson Dura Vent Dura Plus Dura Tech AmeriVent AmeriVent TLC HS ICC Excel Follow chimney manufacturer s instructions for proper chimney installation clearances to combustibles and support bracket requirements The entire chimney system must be installed to meet all local requirements as well as chimney manufacturer requirements Follow the chimney manufacturer s instructions for...

Страница 27: ...thin 10 3 05m of chimney Chimney must extend 3 914mm above roof SLANTED ROOFS FLAT ROOFS Figure 6 2 Chimney Locations for Roof Types 6 4 Chimney Location and Considerations NOTE Chimney must extend a minimum of 3 914mm above highest point where it passes through roof and at least 2 610mm higher than any portion of a building within 10 3 05m For chimney heights and locations for slanted and flat ro...

Страница 28: ...al household will have appliances such as exhaust fans forced air furnaces and clothing dryers that can create negative pressure inside the house When a household has negative pressure and the fireplace door is opened the negative pressure will pull the combustion by products gas and smoke into the house An easy way to alleviate negative pressure is to open up a window in the room containing the f...

Страница 29: ...s and insulation from coming into contact with the chimney Refer to chimney manufacturer requirements 5 Install chimney sections firestops attic insulation shields etc following chimney manufacturer s instructions and requirements as well as chimney minimum maximum height requirements as outlined in this installation manual See Figure 6 6 on page 30 for combustible chase enclosure for chimney sect...

Страница 30: ...G AND CHIMNEY CAP STORM COLLAR DRIP COLLAR SHEET METAL CHASE TOP CHIMNEY PIPE CHASE 6 152mm MIN MIN 2 50mm CLEARANCE AIR SPACE DO NOT SEAL OR CAULK THE AREA BETWEEN THE CHIMNEY AND CHASE TOP FLASHING COMBUSTIBLE CHASE ENCLOSURE FOR CHIMNEYS SECTIONS INSTALLED ABOVE THE ROOF Figure 6 5 Flashing Storm Collar Installation Figure 6 6 Chase Installation ...

Страница 31: ...14mm x 343mm fire bricks and 1 2 1 2 x 13 1 2 64mm x 343mm firebrick along back wall of firebox 2 Starting at back position 3 4 1 2 x 10 3 4 114mm x 273mm firebricks under firebrick brackets along each side of firebox 3 Place 7 4 1 2 x 9 114mm x 229mm firebricks and 1 4 1 2 x 4 1 2 114mm x 114mm firebrick on firebox bottom at the center back 4 Lay 5 4 1 2 x 13 1 2 114mm x 343mm fire bricks and 1 2...

Страница 32: ...er grill lift the grill up and out of slots 7 2 2 Lower Grill 1 Locate the 2 slots on both sides of the lower grill opening 2 Align the notched tabs located on the back of the lower grill with the slots on the fireplace 3 Raise the lower grill slightly into slots and allow the tabs to lower into position To remove lower grill lift the grill up and out of slots 7 3 Door Handle Installation There is...

Страница 33: ...hipment Misalignment however may still occur during shipment installation or mishandling The following procedures will help you determine if the door is sealing properly and how to achieve a proper seal 7 4 1 Check the Door Seal 1 Close and latch door 2 Check seal by pushing against corners of glass No movement indicates proper seal Any movement between the glass and firebox face at any corner ind...

Страница 34: ...r Adjustment You will be adjusting the door up or down when attached to the hinge assembly 1 Open door 2 Remove and save flange nut securing the door to the hinge assembly 3 Adjust the door up or down so it is level and seals properly 4 Re install flange nuts 5 Re check door seal as instructed in Section 7 4 1 on page 33 Fireplace faceplate Roller Assembly Washer Figure 7 9 Door Catch Adjustment 7...

Страница 35: ...ult when burning seasoned firewood that is in between the specified moisture content 15 to 20 Firewood that is not dry enough can lead to undesirable effects Burning green or unseasoned wood produces more creosote resulting in more maintenance for the homeowner to have the chimney cleaned Unseasoned wood makes starting a fire difficult and will make the glass door dirtier 8 2 2 Types of wood When ...

Страница 36: ...e with the goal of creating a hot quick fire The quicker you can produce a hot fire the less smoke and creosote will be produced In the next three subsections we will outline three popular methods to start fires We recommend the log cabin method If you are building a fire after an existing burn it is advised to keep some of the existing coal bed to help build a fire quicker See Section 9 4 Maintai...

Страница 37: ...g fireplace DO NOT use flammable liquids such as gasoline fuel oil kerosene motor oil aerosols or other unapproved items 9 4 Maintaining a Wood Fire Your wood fireplace will operate as a space heater You will see variations in the amount of heat produced during operation Heat production will variate throughout the burning of the wood fuel allowing the homeowner to gain experience in understanding ...

Страница 38: ... are able to load average sized wood Load 2 3 pieces and close the door completely Do not leave the fireplace unattended while a fire is being started Once the fire is fully started and the door is completely sealed you are able to leave the fire unattended 9 Adjust intake damper to desired heat output position See Figure 9 4 To keep glass cleaner never completely close the intake damper See Secti...

Страница 39: ... the chimney at least once annually 10 3 Chimney Fire Regular chimney inspections and maintenance can prevent chimney fires If a chimney fire occurs follow these guidelines If possible close the fireplace door if it is open and fully close the air intake damper Alert and remove all individuals in the building If you require assistance contact emergency services such as a fire department After the ...

Страница 40: ...e 10 2 Door Replacement 10 5 Door Replacement 1 Open door 2 Remove and save the 3 acorn nuts securing the door to the hinge assembly 3 Install new door with 3 acorn nuts previously removed 4 Refer to Section 7 4 Door Seal Alignment and Adjustment on page 33 for proper door sealing and adjustment ...

Страница 41: ...moke enters back when first starting fire Smoke enters the room when the fire dies down Smoke exits out of doors or intake pipe when the wind is from a certain direction Fireplace will not generate enough heat Wood not seasoned or is wet from snow or rain See Section 8 0 Firewood selection and considerations on page 35 Not enough wood being burned Obstructed grill openings There is an odor coming ...

Страница 42: ...cals including carbon black which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to www P65Warnings ca gov OPTIONAL ACCESSORIES HTK INT Heat Transfer Kit Interior requires HTK ABY air chute 945 4 Air Vent Non Closure OPTIONAL FAN KIT 600 1 Fan Kit 2 110 CFM 4...

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Страница 44: ...to water or weather damage which is the result of but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negative air pressures caused by any mechanical syste...

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