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                          KOZI 

D

IRECT 

V

ENT 

G

AS 

I

NSERT                                       

 

 

 

 

as shown in Figure 2.  Ensure the joint is 
properly sealed, at both the intake and exhaust 
connection for airtight operation.  

Secure the 

terminal to the adapter box with three sheet 
metal screws.

 

4.  Apply a bead of high temperature sealant to 

the two 3” crimped edges of intake and 
exhaust collars on the bottom of the adapter 
box.  Insert the intake vent pipe to the intake 
collar fully.  Secure the pipe to the collar with a 
3” adjustable hose clamp.  Repeat this last 
step for the exhaust pipe.

  As an additional 

precaution against accidental 
disconnection, install two sheet metal 
screws on each collar through the flex pipe.

 

5.  If necessary, fasten a cover plate to the top of 

the chimney in order to secure the adapter box 
to the chimney.  Ensure this cover plate has 
been properly sealed to prevent any leakage. 

6.  Carefully feed the two loose ends of the flex 

pipes down the chimney opening until the 
bottom plate of the adapter box rests on top of 
the chimney cover plate.  Fasten the adapter 
box to the chimney. 

Figure: 2 – Assembly diagram of venting 

components 

Insert Installation 
 

1.  From the rear of the insert, connect a flexible 

gas line to the gas valve using the appropriate 
thread sealant to ensure a sealed joint. 

2.  Carefully place the insert on the hearth, in 

front of the fireplace opening.  The insert 
should be placed as close to the opening as 
possible, leaving enough room to gain 
access for the remaining connections. 

3.  Connect the flexible gas line to the gas 

supply.  Again, use the proper thread sealant 
to ensure that there are no leaks present. 

4.  Remove the wire tie from the electrical cord, 

located at the rear of the insert.  Plug this 
cord into an electrical outlet to supply power 
to the unit. 

5.  Locate the flex pipes inside the chimney and 

pull them towards the insert.  Trim any 
excess pipe.  

Downward looping of the 

exhaust and intake venting is not 
permitted. Please refer to Figure 4 for 
further details.

 

Figure: 3 – Diagram of a typical insert 

installation 

Содержание DV1-M1

Страница 1: ...d liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS o Do not try to light any appliance o Do not touch electrical switches do not use the phone in your building o Imme...

Страница 2: ...fety Certification Information 6 Installation 7 Firebox Preparation 7 Venting Installation 7 Insert Installation 8 Your First Fire 9 Log Installation 10 Surround Assembly 11 Operating Instructions 12...

Страница 3: ...g a separate solid fuel burning appliance Never vent into another room or inside a building 6 This insert is Direct Vented The fresh combustion air required by this gas stove is drawn from outside the...

Страница 4: ...ocated on the front of the valve body The appliance and it s appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure...

Страница 5: ...im the excess later Fireplace Requirements and Clearances to Combustibles Description Width Height Depth Minimum Fireplace Opening 22 20 5 16 Maximum Opening With Surround 1 39 29 Maximum Opening With...

Страница 6: ...panel that can be pulled out from the control compartment Note Due to constant development KOZI units and technologies are consistently being upgraded Please ensure that the label contained on this pa...

Страница 7: ...ation The extra cleaning required before you install the insert into the firebox is essential because of the circulation fan mounted inside the unit This fan will pick up the odor from the creosote as...

Страница 8: ...e chimney opening until the bottom plate of the adapter box rests on top of the chimney cover plate Fasten the adapter box to the chimney Figure 2 Assembly diagram of venting components Insert Install...

Страница 9: ...Never Be Attached To A Chimney Serving A Separate Solid Fuel Or Gas Burning Appliance Figure 4 Diagram showing proper and improper installations Your First Fire This section of the manual has been inc...

Страница 10: ...arge odors You may have to repeat this process several times Log Installation 1 Turn the burner switch to OFF Turn the gas valve OFF Allow the unit time to cool 2 Remove the side panels of the stove b...

Страница 11: ...of the correctly positioned logset Surround Assembly 1 Assemble the surround as shown in the diagram provided below Make sure to fasten the nut to the bolt securely 1 Attach the brass trim to the surr...

Страница 12: ...r Near The Appliance Any And All Equipment Removed From This Unit For Maintenance Or Servicing Must Be Reinstalled Prior To Further Operation Of This Unit Under No Circumstances Should This Unit Be Mo...

Страница 13: ...t or flame height 8 Close the control compartment door while operating the unit Shutdown Instructions 1 Open the control compartment door 2 Turn the burner switch to the OFF position This will turn of...

Страница 14: ...The Manufacturer Of Your Local KOZI Dealer The Use Of Substitute Parts Can Alter The Performance Characteristics Of This Unit And Could Cause Serious Health And Safety Conditions To Arise CAUTION Any...

Страница 15: ...lean the unit when hot Inspect the door gasket regularly and if it requires replacing use fibre glass braided rope APR DV1 605 Log Replacement If replacement logs are required you must use only the pr...

Страница 16: ...counted for continue with the following instructions 1 Turn the main burner switch OFF turn the gas control knob to the OFF position and allow time for the unit to cool Turn OFF or disconnect the gas...

Страница 17: ...hten the screws securely Tighten the new orifice completely Figure 7 Schematic illustration of the Pilot Assembly and components 8 Adjust the primary air setting on the burner assembly by loosening an...

Страница 18: ...lt Diagrams Shown below are the wiring schematics for the blower and gas valve assemblies CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and da...

Страница 19: ...03 Trim Moulding Side DV1 MI 104 Trim Moulding Top DV1 105 KOZI Logo 2 DV1 2 Burner Body Assembly 3 DV1 3 Control Door Assembly DV1 301 Door Handle 4 DV1 4 Hearth 5 DV1 5 Door Support 6 DV1 6 Glass Do...

Страница 20: ...xplosion Gate Assembly DV1 2003 Explosion Gate Gasket 21 DV1 21 Explosion Gate Bracket 22 DV1 22 Mounting Plate Assembly DV1 2202 Gas Valve Mounting Bracket DV1 2203 Gas Orifice Mounting Bracket DV1 2...

Страница 21: ...d in accordance with the applicable rating plate Discoloration and expansion movement of certain parts is normal and will not be covered under warranty Gas Valve and Electrical Components Gas and elec...

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