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AIR-SEP

 Pressure Maintenance with AIR-SEP

 SmartControl 

www.korexbenelux.com 

25 

7. 

Component Parts 

7.1 

Pressure Transmitter (19) 

Serves for the recording of the system pressure. 
 
 
 

7.2 

Water Gauge Glass with Level Switch (12) 

 

A water gauge glass (12) for the monitoring of the fresh water supply. 

 
The fill level of the water in the expansion tank can be seen in the water gauge 
glass (12). The float (12b) shows the fill level at the upper ring. 
At the lower end of the water gauge glass (12) there is a sleeve (12a) with a reed 
switch. If the float is sitting at the bottom, the fresh water supply takes place. The 
water magnetic valve (18) opens and the pump (10) switches off (dry running 
protection). 
 
The float in the water gauge glass can fall to the lower level (12b) Here the falls, 
which may only take place a maximum of 5 times (Type AS-T 20/48) or 4 times 
per hour (Type AS-T 100-2400) are counted by the electronics. The fresh water 
magnetic valve remains closed afterwards and the electronics send out an error 
message (the monitoring can be switched off, see 6.4.1 Settings). 
 
When the resupply is completed, the water magnetic valve closes again. 
After a blocked time of 5 (AS-T 20/48) or 10 seconds (from AS-T 100), the pump 
(10) is released again. 
 
After the closing of the ball valve (12c), the water gauge glass can be cleaned or 
be replaced. The disassembly takes place by lifting and disengaging. This must 
be done with the greatest of care so that the glass is not broken. The cable and 
plug (12d) can be pulled out behind the casing. 

 
7.3   Suction Valve (16) 

The suction valve (16) behind the casing must close tightly as the pump is not 
self-priming. With a defective or dirty valve, close all shut-offs to the heating 
system, close the angle ball valve (17, from AS-T 100) and replace the suction  
valve (16).

 

 

 

 

 

12 

 

12b 

 

12a 

16 

12d 

 

12c 

 

Содержание AIR-SEP AS-T 100 Series

Страница 1: ...AIR SEP Pressure Maintenance with touchscreen color display User manual AIR SEP Type AS T 20 and 48 AIR SEP Type AS T 100 up to 2400 Version 1 02 GB www korexbenelux com...

Страница 2: ...to 2400 8 2 3 Scope of Supply 9 2 4 Accessories for Types AS T 20 and 48 recommended 9 2 4 1 Accessories for Types AS T 100 to 2400 recommended 9 2 5 Accessories optional 9 2 6 Accessories for Cooling...

Страница 3: ...with Level Switch 25 7 3 Suction Valve 25 7 4 Overflow Valve 26 7 5 Water Magnetic Valve with Pulse Output 27 7 6 Cleaning Opening 27 8 Faults Maintenance Cleaning 28 8 1 Fault Finding 28 8 2 Desludg...

Страница 4: ...not in accordance with the intended purpose of the equipment Incorrect and or improper commissioning operation maintenance servicing repair and installation of the equipment Non observance of the safe...

Страница 5: ...am in the fresh water feed line included in Accessory 1 Fresh Water Connection The filling of the system must take place in accordance with VDI 2035 and must be documented A plant logbook must be kept...

Страница 6: ...d on the expansion tank A1 Optionally several expansion tanks also with a second valves and control section can be connected 2 1 3 Degassing For the degassing of the system water two hydraulic connect...

Страница 7: ...upply voltage 230 VAC 50 Hz 1a Ball valve 3 wire via terminal box 10A fuse 1b Dirt trap 7 Potential free alarm signal max 230 VAC 1A 1c Water volume meter 8 AIR SEP SmartControl with touch screen colo...

Страница 8: ...ry 1 Fresh Water Connection 3 wire via terminal box 10A fuse 1a Ball valve 7 Potential free alarm signal max 230 VAC 1A 1b Dirt trap 8 AIR SEP SmartControl with touch screen colour display 1c Water vo...

Страница 9: ...extended ACCESSORY ARTICLE DESIGNATION PART NO Accessory 1A Fresh water connection as Accessory 1 but with contact water volume meter Z1A Accessory 1M Fresh water connection as Accessory 1 but with M...

Страница 10: ...e of glycol water mixtures for fully automatic resupply with 2000 litres and a glycol lifting pump Z15 Commissioning Commissioning by the KOREX Customer Service each unit 473 Not available for the Typ...

Страница 11: ...r your personal protective equipment safety helmet protective clothing protective gloves safety shoes Advice Confirm the correct and proper installation and commissioning as in the installation commis...

Страница 12: ...DN25 4 4 Electrical Connections The AIR SEP unit is delivered fully wired Two cable lines are routed to the outside 6 Supply voltage 230VAC 50Hz 3x 0 75mm flexible 7 Alarm cable potential free max 23...

Страница 13: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 13 4 4 1 Electric Drawing...

Страница 14: ...fications and basically needs no correction for the pre settings see the label on the electrical cabinet 2 The hydraulic connections must be made in accordance with 4 3 Hydraulic Connections 3 The pip...

Страница 15: ...Wait until the LED lights up constant green 6 Tap using the stylus or finger the flag with the language of your choice You are taken to the homepage 7 Tap the top right hand button You are taken to t...

Страница 16: ...ease repeat Points 10 and 11 until the Pressure current is the same as the Pressure set 12 The pressure maintenance pump is now ready for operation 13 By tapping the buttons you return to the homepage...

Страница 17: ...wer Level is overflown the indicator changes to OFF the magnetic valve 18 remains open ON as the AIR SEP unit is still feeding water volume X depending on unit type as a resupply volume The litre prec...

Страница 18: ...on the system pressure is displayed in the centre The desired pressure maintenance with its switching hysteresis is likewise displayed The navigation menu is located on the right Automatic Mode Status...

Страница 19: ...of the fast degassing Remaining Shows the remaining time with active fast degassing Inactive Shows the remaining time during which the fast degassing is paused optional programming Start fast degassi...

Страница 20: ...h the use of the AIR SEP VE fitting the value must be changed from 5 l min to 4 l min Resupply monitoring Here it can be decided whether the resupply frequency and resupply volume should be monitored...

Страница 21: ...em pressure 2 50 barg Displays the current system pressure in barg Fast degassing OFF ON The fast degassing is inactive active Sensor Lower Level OFF ON The active level sensor ON reports a too low a...

Страница 22: ...minute l min Disorder ON OFF A disorder is signalled via a potential free output as normally open normally closed contact In active operation and with no malfunctions present the relay is ON There are...

Страница 23: ...enu INFO Reports Here you see an overview of the possible reports If a report failure is active ON by tapping on the respective question mark you receive all the necessary information about it You rec...

Страница 24: ...SEP SmartControl 24 KOREX Benelux B V 6 6 Factory Customer Service Menu INTERNAL Settings Parameters This menu is intended exclusively for the KOREX Factory Customer Service and can only be opened th...

Страница 25: ...um of 5 times Type AS T 20 48 or 4 times per hour Type AS T 100 2400 are counted by the electronics The fresh water magnetic valve remains closed afterwards and the electronics send out an error messa...

Страница 26: ...ernal Allen key from Type AS T 100 Completely pull out the overflow valve upper section or completely screw out the overflow valve body 9a In doing so the pressure setting screw 2a remains in the over...

Страница 27: ...korexbenelux com 27 7 5 Water Magnetic Valve with Pulse Output 18 7 6 Cleaning Opening 13b 13 13a For cleaning purposes the cleaning opening cover 13 must be carefully removed by means of the star scr...

Страница 28: ...nated Suction valve 16 blocked No pressure maintenance and or cycling of the pump Check the overflow valve 11 suction valve 16 Lack of water The shut off valve 1a might be closed The dirt trap 1b is b...

Страница 29: ...Fit a pressure reducer before the system separator Cartridge insert is dirty Remove and clean the cartridge insert Discharge valve doesn t close Sediment on the valve seat Remove and clean or replace...

Страница 30: ...Page 31 The EPDM and armoured hoses fitted in the unit must be replaced after 5 years at the latest The water magnetic valve must be replaced after 7 years at the latest 8 5 Service Request A service...

Страница 31: ...eed 2 1 3 Fresh water magnetic valve 2 1 4 Pressure maintenance pump 2 1 5 Overflow valve 2 1 6 Fuses 2 1 7 Programme 2 1 8 Alarm signal 2 1 9 Level switch 2 1 10 Pressure transmitter check 2 2 Functi...

Страница 32: ...bar g Meter reading water meter fill and resupply water before the initial filling Z m3 Date Meter reading Znew in m3 Water volume V Znew Z in m3 Sum of alkaline earths or total hardness in mol m3 or...

Страница 33: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 33 9 4 1 Dimension and Connection Diagram Types AS T 20 and AS T 48 Page 1 of 2...

Страница 34: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl 34 KOREX Benelux B V 9 4 1 Dimension and Connection Diagram Types AS T 20 and AS T 48 Page 2 of 2...

Страница 35: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 35 9 4 2 Connection Diagram for 2 Sources Types AS T 20 and AS T 48...

Страница 36: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl 36 KOREX Benelux B V 9 4 2 Dimensions and Connections Diagram Types AS T 100 to AS T 2400...

Страница 37: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 37 9 4 3 Connections Diagram for 2 Sources Types AS T 100 to AS T 2400...

Страница 38: ...P Pressure Maintenance with AIR SEP SmartControl 38 KOREX Benelux B V KOREX Benelux B V Raadhuisplein 27a NL 2411BD Bodegraven Tel 31 0 172 611 719 E Mail info korexbenelux com Internet www korexbenel...

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