Kolbe Foodtec MW114-80 Скачать руководство пользователя страница 7

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and operated in areas not accessible to the general public. 
Moreover, these machines are intended only for artisanal 
and industrial use.

Kolbe meat processing machinery are not suitable for use in 
potentially explosive environments.

For hygienic reasons, the machine should be installed in 
a cooled or air conditioned room. Besides the floor space 
required for the machine, additional space must be provided 
for user needs equating to at least 1 m x 1.5 m dependent 
on operator orientation (front or side).

The machine must be operated only in a room with a 
minimum illumination of 500 Lux.
All components for assembly or disassembly weigh less than 
20 kg so that height-compensating transport equipment is 
not necessary.

5.2 Connection of the machine

Compare motor voltage (see rating plate) with the supply 
voltage. Connection must be made by an authorised 
electrician. (Observe local regulations!)
According to EN 60204, the machine is either to be 
connected to a plug connection or a mains switch is to be 
installed in the fixed supply line.

5.3  

The electrical circuit diagrams for the respective 
machine configurations are listed as follows:

3,0 bzw. 4,0 kW + 0,37 kW

 - drive motors

3,0 bzw. 4,0 kW + 0,75 kW

 - drive motors

Nr. 4762N-V......                               - 400/24 VAC (3Ph/N/PE)
Nr. 4767N-V......                               - 230/24 VAC (1Ph/N/PE)

Connection cable 5 x 2,5 mm²
(3 phase + protective earthing conductor, yellow/green + 
neutral conductor, blue)

4,0 bzw.  5,5 kW + 0,75 kW

 - drive motors

Nr. 4SB532/55-4772N                     - 400/24 VAC (3Ph/N/PE)
Nr. 4SB532/55-4775N                      - 400/24 VAC (3Ph/N/PE)
Nr. 4SB532/55-4775N-230V           - 230/24 VAC (3Ph/N/PE)
Nr. 4SB532/55-4771N-FUI              - 230/24 VAC (3Ph/N/PE)
Nr. 4SB532/55-4773N-FUI              - 230/24 VAC (1Ph/N/PE)

Connection cable 5 x 6.0 mm²
(3 phase + protective earthing conductor, yellow/green + 
neutral conductor, blue)

When installing the electrical connection, check 
the direction of mincer feed screw rotation. 
When facing the mincer, the mincer feed screw 

should rotate in a counter-clockwise direction.

6. Commissioning

Prior to commissioning the machine, thoroughly 
read the Operating Manual. Please also refer to 
the pictures on pages 15 to 25.

6.1 General

KOLBE mixer mincers with Enterprise or Unger cutting 
systems are designed for the production of minced meat 
products and sausages. The solid and functional machine 
construction also allows for the processing of coarsely 
ground output product, although the hopper thereby should 
be filled only to a maximum of two-thirds its holding capacity.
The separately switchable mixer unit serves the raw product 
blending of different meat types, as well as the mixing of 
herbs and spices prior to mincing. The mixing blade, the 
mincer feed screw and the mincer housing are designed in 
such a manner that the meat is fed quickly and gently to the 
cutting set, where it minced to the desired granulation.
The standard mobile models are particularly suited to 
applications in cold storage rooms.

KOLBE mixer mincers fulfil the highest requirements for 
hygiene, cleanliness, operating safety and practice-oriented 
detailed solutions, while also meeting demands for user-
friendliness.

6.2 Authorised intended use

KOLBE mixer mincers are to be deployed only in food pro-
cessing facilities for the production of fresh or slightly frozen 
minced meat products. Any other application, incorrect han-
dling, overloading or deficient servicing and maintenance is 
considered to be improper usage and represents a hazard to 
persons and property. 

The KOLBE machine (grinders, bandsaws, portioning 
solutions, etc) operator must be trained in the butcher‘s 
craft (butcher, butcher salesperson etc.), fish processing, 
food processing industry or a training of comparable 
quality which teaches the proper and safe operation of 
the machinery. Work on the KOLBE machines is in some 
cases hazardous and can therefore be linked to the risk of 
accidents. 

To protect young trainees aged between 15 and 18 and 
enable them to achieve their training objective, work on 
these machines is only allowed under the supervision of a 
qualified trainer, ensuring that operating instructions and 
warnings about all machine hazards have been given.

Trainees of over 18 years of age may only work on these 
machines after having received specialized instructions and 
warnings about all hazards (see operating instructions).

Trainees under 15 years are not allowed to work on such 
machines.
Basically, people are not permitted to work on such a machine 
if it exceeds their physical or psychological capacity!

6.3 Product feed for mincing

The pre-partitioned product must be filled into the meat 
mincer hopper, whereby it must be ensured that the hopper 
is filled only to a maximum of two-thirds its holding capacity. 
Subsequently close the protective cover (5) and switch the 
mixing process ON according to (6.4). During mincing, the 
mixing blade (37) supplies the mincer feed screw (16, 22, 
31 or 33), which conveys the meat quickly and gently to the 
cutting set. 

!

!

Содержание MW114-80

Страница 1: ...MWK32 80 MWK114 80 MW32 80 MW114 80 MWK32 45 MWK114 45 Machine No 123 _ _ _ _ Machine No 114 _ _ _ _ Machine No 124 _ _ _ _ MEAT MINCERS GB OPERATING MANUAL English...

Страница 2: ......

Страница 3: ...ine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operat...

Страница 4: ...observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited...

Страница 5: ...o EN ISO 3746 2011 constant K 4 dB to be 70 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workpl...

Страница 6: ...h 3 mm perforated disc approx 1300 Kg h Main drive motor IP55 5 5 kW Mixer drive motor IP55 0 75 kW Each KOLBE product is subject to a thorough acceptance test run prior to shipping whereby all functi...

Страница 7: ...pper thereby should be filled only to a maximum of two thirds its holding capacity The separately switchable mixer unit serves the raw product blending of different meat types as well as the mixing of...

Страница 8: ...head STOP button 3 while the frequency converter controller meaning the system is switched off via the OFF button 14 FC frequency converter Mincer feed screw rotary potentiometer 12 Mixing blade rota...

Страница 9: ...ed firmly using the combination hook wrench 34 38 so the cross knife 19 lies securely on the perforated disc 18 Only then can a clean cut of the minced meat be warranted Unger cutting system size D 11...

Страница 10: ...aning plan The machine s non rusting design simplifies service and maintenance of the meat mincer For functional and hygienic reasons the meat mincer should be cleaned on a daily basis according to a...

Страница 11: ...c order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and c...

Страница 12: ...specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanl...

Страница 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestra e 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in German...

Страница 14: ...cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw...

Страница 15: ...aning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 1 2 4 3 5 8 9 7 6 Mixer mincer machines MWK32 80 MWK114 80 MW32 80 MW114 80 The KOLBE MWK32 80 MW32 80 mixer mincer machine with...

Страница 16: ...otective cover 10 Mixer mincer machines mains switch MWK32 80 MWK114 80 MW32 80 MW114 80 The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator co...

Страница 17: ...rol by means of potentiometers 11 12 for which the machine must be set to operationally ready status via the ON illuminated push button 13 The system and consequently the frequency converter control i...

Страница 18: ...orated disc 26 and an insert ring 28 or 29 guarantees the best and most gentle processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 23 Knife stud...

Страница 19: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 Use of the uncoded cutting system with smooth insert rings...

Страница 20: ...ng and tightening the locking nut 6 On the Unger cutting system the combination hook wrench 34 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all...

Страница 21: ...ing both front tommy nuts 35 by hand remove the mixing blade bracket 36 towards the front while rotating it slightly to the right and while simultaneously holding the mixing blade 37 firmly with the o...

Страница 22: ...BE rotary drive for mixing time control Optional for MWK32 80 MWK114 80 MW32 80 MW114 80 The length of the mixing time can be infinitely variably set via the optional potentiometer 43 from approx 2 to...

Страница 23: ...w rotation speed min 1 200 190 Mixing blade rotation speed min 1 11 11 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 Mixer drive motor protection class IP55 kW 0 37 0 3...

Страница 24: ...ation speed min 1 200 190 Mixing blade rotation speed min 1 18 18 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 4 0 Mixer drive motor protection class IP55 kW 0 75 0 75...

Страница 25: ...W 5 5 5 5 Mixer drive motor protection class IP55 kW 0 75 0 75 Rated current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 3 2 3 Cable cross section mm2 6 6 Mains fuse 400 V A time...

Страница 26: ...26...

Страница 27: ...y of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2010 05 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial enviro...

Страница 28: ...28...

Страница 29: ......

Страница 30: ...GmbH FOODTEC Gewerbestra e 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation temp...

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