Kolbe Foodtec MW114-80 Скачать руководство пользователя страница 4

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1. Safety instructions!

Prior to commissioning, the Operating Manual 
and safety instructions must be carefully read 
and complied with! Pass on all safety instruc-

tions to other users, as well!

•  Any person assigned by the operating company 

to a function involving the assembly, disassembly, 
commissioning, operation or maintenance (inspection, 
maintenance, repair) of KOLBE butcher shop machinery 
must have read completely and thoroughly understood 
the respective Operating Manual and, especially, the 
safety instructions. It is recommended that the operating 
company establish an appropriate written verification 
requirement.

•  KOLBE butcher shop machines have been manufactured 

and are operationally safe according to the latest standards 
of technology. However, hazards can be associated with 
the machines if they are operated by untrained persons 
in an improper manner or in applications, for which they 
were not intended.

•  The KOLBE butcher shop machines (meat mincers, 

bandsaws, portioning units, conveyors, lift/tilt equipment) 
have been manufactured exclusively for the processing of 
meat and fish products. Any other usage is deemed to be 
utilisation not in accordance with the intended purpose. 
The manufacturer is not liable for damages resulting from 
such utilisation! The user bears sole responsibility for this 
risk. 

•  Utilisation according to the intended purpose also 

includes compliance with the manufacturer‘s prescribed 
operating, service and maintenance requirements.

•  The KOLBE butcher shop machines (meat mincers, 

bandsaws, portioning units, conveyors, lift/tilt equipment) 
must be operated, serviced or maintained only by 
authorised persons who have been properly trained and 
appropriately briefed. These persons must have received 
special instruction on the potential hazards involved.

 
•  From a safety perspective, the responsibilities for assembly, 

disassembly, service, commissioning, maintenance and 
operation must be clearly stipulated in order to avoid 
confusion with regard to competencies.

•  Prior to beginning work, the operator should be familiar 

with all machine equipment and actuating controls, as 
well as with their function! During work, time is no longer 
available for this and it is too late!

•  The shutdown procedures prescribed in the Operating 

Manual must be observed during all work associated 
with assembly, disassembly, service, commissioning, 
maintenance and operation. 

•  All forms of work that could potentially impair the safety 

of the machine are prohibited.

•  The operator must at all times ensure that unauthorised 

persons are restricted from working on the machine.

•  The operator is responsible to ensure that any unforeseen 

changes, which could potentially impair the safety of the 
machine, are reported immediately to the supervisor.

•  The user is responsible at all times to ensure that the 

machine is operated only in a fault-free condition.

•  Through appropriate instructions and controls, the user 

must ensure the cleanliness and clear layout of the 
workplace on and around the machine. 

•  Arbitrary modifications to, or conversions of the machine 

are not permitted and exclude any manufacturer liability 
for damages resulting from such actions.

•  Do not reach into the inlet / outlet areas or into operating 

tooling (e.g. bandsaw blade, mincer feed screw, cross 
knife, lifting blade, etc.).

•  Do not undertake any setting changes to the machine 

while it is running, but always wait until the machine has 
come to a standstill.

•  Do not remove any electrical or mechanical safety 

equipment.

•  Prior to performing troubleshooting, maintenance or 

repair activities, disconnect the electrical supply. This work 
must be carried out only by an authorised specialist (post 
warning signs on or around the machine as necessary).

•  Prior to re-commissioning following machine maintenance 

or repair, check to ensure that all safety equipment has 
been re-installed.

•  The generally valid occupational safety and accident 

prevention regulations, as well as other generally accepted 
safety-related rules, must be complied with.

2. List of hazards (residual dangers)

Be particularly aware of the following danger 
areas on the machine!

2.1 Mechanical hazards

•  Risk of injury on the cutting edges of the cross knife. 

Do not reach into the outlet to access the rotating cross 
knife behind the perforated disc (e.g. cuts and abrasions 
on hands or fingers, or shearing-off of a finger). When 
removing the knife, cut-resistant gloves must be worn.

•  The risk exists of crushing or shearing-off of a finger, hand 

or lower arm at the intake area of the working screw.

•  The risk exists of cutting-off, shearing-off, cutting, 

catching, tangling, being drawn in or trapped by the 
rotating working screw, feed screw, mixing arm, loosening 
shaft or rotating knife behind the perforated disc.

!

!

Содержание MW114-80

Страница 1: ...MWK32 80 MWK114 80 MW32 80 MW114 80 MWK32 45 MWK114 45 Machine No 123 _ _ _ _ Machine No 114 _ _ _ _ Machine No 124 _ _ _ _ MEAT MINCERS GB OPERATING MANUAL English...

Страница 2: ......

Страница 3: ...ine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operat...

Страница 4: ...observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited...

Страница 5: ...o EN ISO 3746 2011 constant K 4 dB to be 70 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workpl...

Страница 6: ...h 3 mm perforated disc approx 1300 Kg h Main drive motor IP55 5 5 kW Mixer drive motor IP55 0 75 kW Each KOLBE product is subject to a thorough acceptance test run prior to shipping whereby all functi...

Страница 7: ...pper thereby should be filled only to a maximum of two thirds its holding capacity The separately switchable mixer unit serves the raw product blending of different meat types as well as the mixing of...

Страница 8: ...head STOP button 3 while the frequency converter controller meaning the system is switched off via the OFF button 14 FC frequency converter Mincer feed screw rotary potentiometer 12 Mixing blade rota...

Страница 9: ...ed firmly using the combination hook wrench 34 38 so the cross knife 19 lies securely on the perforated disc 18 Only then can a clean cut of the minced meat be warranted Unger cutting system size D 11...

Страница 10: ...aning plan The machine s non rusting design simplifies service and maintenance of the meat mincer For functional and hygienic reasons the meat mincer should be cleaned on a daily basis according to a...

Страница 11: ...c order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and c...

Страница 12: ...specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanl...

Страница 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestra e 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in German...

Страница 14: ...cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw...

Страница 15: ...aning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 1 2 4 3 5 8 9 7 6 Mixer mincer machines MWK32 80 MWK114 80 MW32 80 MW114 80 The KOLBE MWK32 80 MW32 80 mixer mincer machine with...

Страница 16: ...otective cover 10 Mixer mincer machines mains switch MWK32 80 MWK114 80 MW32 80 MW114 80 The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator co...

Страница 17: ...rol by means of potentiometers 11 12 for which the machine must be set to operationally ready status via the ON illuminated push button 13 The system and consequently the frequency converter control i...

Страница 18: ...orated disc 26 and an insert ring 28 or 29 guarantees the best and most gentle processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 23 Knife stud...

Страница 19: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 Use of the uncoded cutting system with smooth insert rings...

Страница 20: ...ng and tightening the locking nut 6 On the Unger cutting system the combination hook wrench 34 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all...

Страница 21: ...ing both front tommy nuts 35 by hand remove the mixing blade bracket 36 towards the front while rotating it slightly to the right and while simultaneously holding the mixing blade 37 firmly with the o...

Страница 22: ...BE rotary drive for mixing time control Optional for MWK32 80 MWK114 80 MW32 80 MW114 80 The length of the mixing time can be infinitely variably set via the optional potentiometer 43 from approx 2 to...

Страница 23: ...w rotation speed min 1 200 190 Mixing blade rotation speed min 1 11 11 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 Mixer drive motor protection class IP55 kW 0 37 0 3...

Страница 24: ...ation speed min 1 200 190 Mixing blade rotation speed min 1 18 18 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 4 0 Mixer drive motor protection class IP55 kW 0 75 0 75...

Страница 25: ...W 5 5 5 5 Mixer drive motor protection class IP55 kW 0 75 0 75 Rated current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 3 2 3 Cable cross section mm2 6 6 Mains fuse 400 V A time...

Страница 26: ...26...

Страница 27: ...y of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2010 05 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial enviro...

Страница 28: ...28...

Страница 29: ......

Страница 30: ...GmbH FOODTEC Gewerbestra e 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation temp...

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