Kolbe Foodtec MW114-80 Скачать руководство пользователя страница 13

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10. Maintenance and inspection

Prior to performing any maintenance or 
inspection tasks, disconnect the primary 
electrical power. Remove the mains plug; 

position the mains switch to OFF.

First wait for the mincer feed screw and mixing blade to 
come to a standstill before carrying out any work on the 
machine. Wear protective goggles. When performing 
work in the vicinity of the cross knife, cut-resistant 
gloves should be worn.

 

-

Ensure compliance with the safety instructions when 
performing maintenance or inspection tasks.

 

-

Along with many other factors, the operational safety and 
service life of the machine are dependent upon proper 
execution of the maintenance function.

 

-

Operating malfunctions resulting from insufficient or 
improper maintenance can lead to high repair costs and 
lengthy periods of machine downtime. For this reason, 
regular maintenance is indispensable.

 

-

The following table contains time, inspection and 
maintenance related information and instructions for 
normal machine deployments.

 

-

Due to the widely varying operating conditions, however, 
a definite schedule for wearing part checks, servicing 
or maintenance cannot be established in advance. A 
practical inspection schedule should be established based 
on the specific on-site operating conditions.

 

-

Our specialists are available and would be pleased to offer 
assistance in this area.

!

9. Machine type plate (example)

           Motor drive capacities are dependent on machine  

 

 configuration.

 Uk = Control transformer short-circuit voltage.

 

Weight information is dependent on machine configuration,  

 

from - to.

 

Cutting system according to type of machine

F  O  O  D  T  E  C

Paul KOLBE GmbH • Gewerbestraße 5 • D-89275 Elchingen

Tel. +49(0) 73 08 - 96 10-0 • Fax +49(0) 73 08 - 96 10-98

Made in Germany • www.kolbe-foodtec.com

Typ

Type

Maschinenart

Indentifi cation

Baujahr

Production year

Serien-Nr.

Serial no.

Leistung

Power

Netzspannung

Supply voltage

Frequenz

Frequency

Steuerspannung

Control voltage

Gewicht

Weight

Elektroschaltplan

Wiring diagram

Sägeband

Saw band

Schneidsystem

Cutting system

kW

V

Hz

V

kg

Made in Germany • www.kolbe-foodtec.com

Paul KOLBE GmbH • Gewerbestraße 5 • D-89275 Elchingen

Tel. +49(0) 73 08 - 96 10-0 • Fax +49(0) 73 08 - 96 10-98

Typ

Type

Baujahr

Production year

Serien-Nr.

Serial no.

Elektroschaltplan

Wiring diagram

F  O  O  D  T  E  C

Nennstrom

Rated current

A

MWK32-45

Automatenmischfl eischwolf

20XX

XX XXXX

3,0 + 0,37

3 x 400 VAC / N / PE

50

24 VAC / UK = 16,4 V

250 - 260

XX.XX.XX

Enterprise E32

- - - - - - - - 

7,1 + 1,17

3

2

1

4

3

2

1

4

10.1 Maintenance and inspection list

Inspection interval 

Inspection points / Service notes 

daily

•  Check cutter sharpness and cutting set wear
•  Check safety equipment for function, e.g. check the housing outlet protective cover, remov-

able hand guard, hopper protective cover or attachment, incl. frame protection or light barrier 
protection, for shutdown function.

•  Clean thoroughly according to Cleaning plan

monthly

•  Check mincer feed screw knife studs for wear, renew or replace as needed 

annually

•  Check mincer feed screw and mincer housing for wear, renew or replace as needed
•  Check gearbox mounting (in the event of bearing damage, replace ball bearing)
•  Check motor mounting (in the event of bearing damage, replace ball bearing)
•  Check v-belts, renew or replace as needed

every 5 to 6 years

•  Change gearbox oil

Содержание MW114-80

Страница 1: ...MWK32 80 MWK114 80 MW32 80 MW114 80 MWK32 45 MWK114 45 Machine No 123 _ _ _ _ Machine No 114 _ _ _ _ Machine No 124 _ _ _ _ MEAT MINCERS GB OPERATING MANUAL English...

Страница 2: ......

Страница 3: ...ine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operat...

Страница 4: ...observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited...

Страница 5: ...o EN ISO 3746 2011 constant K 4 dB to be 70 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workpl...

Страница 6: ...h 3 mm perforated disc approx 1300 Kg h Main drive motor IP55 5 5 kW Mixer drive motor IP55 0 75 kW Each KOLBE product is subject to a thorough acceptance test run prior to shipping whereby all functi...

Страница 7: ...pper thereby should be filled only to a maximum of two thirds its holding capacity The separately switchable mixer unit serves the raw product blending of different meat types as well as the mixing of...

Страница 8: ...head STOP button 3 while the frequency converter controller meaning the system is switched off via the OFF button 14 FC frequency converter Mincer feed screw rotary potentiometer 12 Mixing blade rota...

Страница 9: ...ed firmly using the combination hook wrench 34 38 so the cross knife 19 lies securely on the perforated disc 18 Only then can a clean cut of the minced meat be warranted Unger cutting system size D 11...

Страница 10: ...aning plan The machine s non rusting design simplifies service and maintenance of the meat mincer For functional and hygienic reasons the meat mincer should be cleaned on a daily basis according to a...

Страница 11: ...c order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and c...

Страница 12: ...specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanl...

Страница 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestra e 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in German...

Страница 14: ...cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw...

Страница 15: ...aning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 1 2 4 3 5 8 9 7 6 Mixer mincer machines MWK32 80 MWK114 80 MW32 80 MW114 80 The KOLBE MWK32 80 MW32 80 mixer mincer machine with...

Страница 16: ...otective cover 10 Mixer mincer machines mains switch MWK32 80 MWK114 80 MW32 80 MW114 80 The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator co...

Страница 17: ...rol by means of potentiometers 11 12 for which the machine must be set to operationally ready status via the ON illuminated push button 13 The system and consequently the frequency converter control i...

Страница 18: ...orated disc 26 and an insert ring 28 or 29 guarantees the best and most gentle processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 23 Knife stud...

Страница 19: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 Use of the uncoded cutting system with smooth insert rings...

Страница 20: ...ng and tightening the locking nut 6 On the Unger cutting system the combination hook wrench 34 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all...

Страница 21: ...ing both front tommy nuts 35 by hand remove the mixing blade bracket 36 towards the front while rotating it slightly to the right and while simultaneously holding the mixing blade 37 firmly with the o...

Страница 22: ...BE rotary drive for mixing time control Optional for MWK32 80 MWK114 80 MW32 80 MW114 80 The length of the mixing time can be infinitely variably set via the optional potentiometer 43 from approx 2 to...

Страница 23: ...w rotation speed min 1 200 190 Mixing blade rotation speed min 1 11 11 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 Mixer drive motor protection class IP55 kW 0 37 0 3...

Страница 24: ...ation speed min 1 200 190 Mixing blade rotation speed min 1 18 18 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 4 0 Mixer drive motor protection class IP55 kW 0 75 0 75...

Страница 25: ...W 5 5 5 5 Mixer drive motor protection class IP55 kW 0 75 0 75 Rated current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 3 2 3 Cable cross section mm2 6 6 Mains fuse 400 V A time...

Страница 26: ...26...

Страница 27: ...y of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2010 05 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial enviro...

Страница 28: ...28...

Страница 29: ......

Страница 30: ...GmbH FOODTEC Gewerbestra e 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation temp...

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