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TT-1574

1/12

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1 Installation Procedure

1. Press the OFF button on the generator set

controller.

2. Disconnect the utility power to the generator set.

3. Disconnect the generator set engine starting

battery(ies), negative (--) lead first.

4. Remove the LCM enclosure cover.

Cover the

internal components to protect them from metal
chips and debris.

Note:

Use separate conduit for the controller
communication

leads

and

the

load

connection wiring.

Note:

Low voltage wiring must enter the enclosure
above

the

power

relays

to

ensure

separation

of

circuits

per

NEC

requirements. Route the low voltage wiring
to avoid contact with: 1) line voltage field
wiring to the relays; 2) live parts of the relays;
and 3) and all insulated lead wires to the
relays – contacts and coil. See Figure 28.

5. Mark the location of an opening in the side of the

enclosure for the communication leads. The
opening must be above the power relays. See
Figure 28. Cut an opening in the enclosure for the
generator set communication leads.

Note:

For outdoor installations, use watertight
conduit hubs.

6. If the LCM is not equipped with a pre-wired

harness, use the knockout provided in the bottom
of the enclosure for the load leads.

7. Mount the load control module (LCM) enclosure on

the wall near the main distribution panel. See the
dimension drawing in Figure 28 for the mounting
hole size and locations.

Note:

The mounting holes have gaskets to seal
out moisture.

Use washers with the

mounting screws to protect the gaskets.

8. Install the current transformer (CT) on the

emergency source lines.

Installation inside the

transfer switch enclosure is recommended.

Note:

Be sure to route the leads through the
current transformer from opposite sides as
shown in Figure 5. The leads must cross as
they pass through the transformer.

GM81374

L1

L2

L2

L1

CT DETAIL
(shown from side for
clarity)

Emergency source leads
must cross through CT as
shown.

Figure 5

Current Transformer (CT) Wiring

2

TT1574

1. Test button
2. LCM circuit board (see wiring diagrams for connections)
3. Power relays (qty. 4)
4. Terminal blocks for load connection (w/o pre-wired harness)
5. Equipment ground
6. 120 VAC power connection
7. Status indicators

3

4

6

5

1

7

Figure 6

LCM Components (model without
pre-wired harness shown)

Содержание GM77177-KP1-QS

Страница 1: ...ctions See Figure 1 The pre wired harness requires installation of the LCM within 2 feet of the distribution panel The load control module with the optional pre wire harness is shown in Figure 2 Figur...

Страница 2: ...battery WARNING Disabling the generator set Accidental starting can cause severe injury or death Before working on the generator set or equipment connected to the set disable the generator set as foll...

Страница 3: ...lations use watertight conduit hubs 6 If the LCM is not equipped with a pre wired harness use the knockout provided in the bottom of the enclosure for the load leads 7 Mount the load control module LC...

Страница 4: ...3 Load B 4 Load C 5 HVAC B 6 Load D Note Priority 1 Load A adds first and sheds last Figure 8 Load Priority Power Relay Load Interconnection Label Color Description L1A CB Orange Load 1 Circuit Break...

Страница 5: ...uit 15 Install the LCM enclosure cover 16 Check that the generator set is OFF 17 Reconnect the generator set engine starting battery negative lead last 18 Reconnect utility power to the generator set...

Страница 6: ...tions 2 3 120 VAC Power Supply Connect 120 VAC power to the terminal block labeled 120 VAC in the lower left corner of the LCM enclosure The circuit must be protected by a 15 amp fuse or circuit break...

Страница 7: ...Leave one end of each cable shield disconnected at the last device RXT 1 COM PWR B A COM PWR B A Connect shields together as shown 1 Communication cable Belden 9402 or equivalent 20 AWG shielded twist...

Страница 8: ...air cable 2 Engine start leads 3 and 4 See the ATS manual for cable size specifications GND A B COM PWR 3 4 TB1 NOTES D SeethegeneratorsetInstallationManualforterminal block location on generator set...

Страница 9: ...k See Figure 16 1 Belden 9402 or equivalent 20 AWG shielded cable with 2 twisted pairs tp6803 PIM LCM RXT ATS Generator Set TB1 1 1 1 Figure 15 Accessory Module Connections Star Configuration three ca...

Страница 10: ...ions two cable runs with one and two modules shown 1 Belden 9402 or equivalent 20 AWG shielded cable use one pair 2 12 14 AWG wire tp6803 PIM LCM RXT ATS 1 1 1 Generator Set A and B PWR COM 2 2 2 2 2...

Страница 11: ...A 30 VAC A 5 minute time delay prevents HVAC loads from adding too quickly Air conditioning compressors may be damaged if they start too soon after being stopped due to the necessity of starting the c...

Страница 12: ...mportant loads are re added after the generator loading has gone down enough to support them again The LCM sheds less important loads before the power quality of the generator suffers from the overloa...

Страница 13: ...4 3 56 4 3 4 54 6 1 8 52 5 Hz 7 5 Hz 0 3 Figure 23 Under Frequency Shed Timing for a 60Hz Generator 4 2 3 Load Shed Acceleration The load control module uses load shed acceleration to shed loads more...

Страница 14: ...ess OFF or AUTO on the RDC2 or DC2 generator set controller The TEST button does not work when the generator set is OFF or in AUTO 6 LEDs on the LCM circuit board Local LEDs on the LCM circuit board i...

Страница 15: ...TT 1574 1 12 15 Figure 28 Dimension Drawing Load Control Modules ADV 8198 A...

Страница 16: ...16 TT 1574 1 12 Figure 29 Schematic Diagram LCM with Pre wired Harness GM81638 Sheet 1...

Страница 17: ...TT 1574 1 12 17 Figure 30 Schematic Diagram LCM with Terminal Blocks for Customer Connection GM81638 Sheet 2...

Страница 18: ...18 TT 1574 1 12 Figure 31 Wiring Diagram LCM with Pre wired Harness GM81374 Sheet 1...

Страница 19: ...TT 1574 1 12 19 Figure 32 Wiring Diagram LCM with Terminal Blocks for Customer Connection GM81374 Sheet 2...

Страница 20: ...Assembly w Harness GM77177 1 1 Transformer Current GM83929 1 Installation Instructions TT 1574 2 Insulink X 367 1 Load Control Module with Terminal Blocks Kit GM77177 KP2 QS Qty Description Part Numb...

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