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Capacity

The Generator Maximum Percent Capacity setting
dictates the maximum level that the load control module
will automatically place on the generator. This setting is
adjustable using a laptop computer connected to the
RDC2 or DC2 controller and Kohler

r

SiteTech

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software. See Section 4.2.4.

The maximum load is calculated by multiplying the
Generator Maximum Percent Capacity by the Genset
Power Rating, which is a setting in the RDC2/DC2
controller.

The Genset Power Rating, in kW, is

factory-set to the natural gas rating. If the 14RESA or
20RESA has been converted to LP fuel, use SiteTech to
change the Genset Power Rating on the controller.
Refer to the generator set specification sheet for the new
rating, and change the rating (kW) under the Genset
System Configuration in SiteTech. See Figure 21 and
TP-6701, SiteTech Software Operation Manual.

The LCM will operate if the rating setting is not changed,
but loads will be shed at a kW level based on the factory
default rating, rather than the rating of the reconfigured
generator set.

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1. Genset Power Rating setting

Figure 21

Genset Power Rating in SiteTech

4.2 Load Shed

Less important (higher priority number) loads are shed
when the generator is unable to support them. This
permits more important loads to continue to receive
power from the generator. The less important loads are
re-added after the generator loading has gone down
enough to support them again. The LCM sheds less
important loads before the power quality of the
generator suffers from the overload.

Loads are shed in two ways – Overload and Under
Frequency.

4.2.1 Overload Shed

Loads are shed on a time scale which is based on the
total generator overload. The loads will shed slowly
when the generator is not heavily overloaded. Loads
are shed much more quickly when the overload is
higher. The timing variation allows consistent overloads
to be removed, instantaneous excessive overloads to
be very quickly removed and normal overloads (such as
motor inrush) to remain online until the transient
overload condition is removed.

Figure 22 shows the overload shed timing for a 20 kW
generator set with the generator overloaded percent set
to the default setting of 85%. If the overload condition
persists, the load shed timing can be affected by load
shed acceleration. See Section 4.2.3.

The Generator Overload Percent setting is the
maximum load that the LCM will accept without
shedding.

The setting is adjustable using a laptop

computer connected to the RDC2 or DC2 controller and
Kohler SiteTech software. See Section 4.2.4. Set the
Generator Overload Percent at least 10% higher than
the Generator Maximum Percent Capacity.

Generator

Overload

(%)

Load (%)

Load (kW) for

a 20 kW

Generator

Time

(seconds)

0%

<85%

<17 kW

Never Shed

0%

85%

17

40

10%

95%

19

28

13%

98%

19.6

24

15%

100%

20

22

20%

105%

21

17

>35%

>120%

>24 kW

0.5

Figure 22

Overload Shed Timing for a 20 kW
Generator

Содержание GM77177-KP1-QS

Страница 1: ...ctions See Figure 1 The pre wired harness requires installation of the LCM within 2 feet of the distribution panel The load control module with the optional pre wire harness is shown in Figure 2 Figur...

Страница 2: ...battery WARNING Disabling the generator set Accidental starting can cause severe injury or death Before working on the generator set or equipment connected to the set disable the generator set as foll...

Страница 3: ...lations use watertight conduit hubs 6 If the LCM is not equipped with a pre wired harness use the knockout provided in the bottom of the enclosure for the load leads 7 Mount the load control module LC...

Страница 4: ...3 Load B 4 Load C 5 HVAC B 6 Load D Note Priority 1 Load A adds first and sheds last Figure 8 Load Priority Power Relay Load Interconnection Label Color Description L1A CB Orange Load 1 Circuit Break...

Страница 5: ...uit 15 Install the LCM enclosure cover 16 Check that the generator set is OFF 17 Reconnect the generator set engine starting battery negative lead last 18 Reconnect utility power to the generator set...

Страница 6: ...tions 2 3 120 VAC Power Supply Connect 120 VAC power to the terminal block labeled 120 VAC in the lower left corner of the LCM enclosure The circuit must be protected by a 15 amp fuse or circuit break...

Страница 7: ...Leave one end of each cable shield disconnected at the last device RXT 1 COM PWR B A COM PWR B A Connect shields together as shown 1 Communication cable Belden 9402 or equivalent 20 AWG shielded twist...

Страница 8: ...air cable 2 Engine start leads 3 and 4 See the ATS manual for cable size specifications GND A B COM PWR 3 4 TB1 NOTES D SeethegeneratorsetInstallationManualforterminal block location on generator set...

Страница 9: ...k See Figure 16 1 Belden 9402 or equivalent 20 AWG shielded cable with 2 twisted pairs tp6803 PIM LCM RXT ATS Generator Set TB1 1 1 1 Figure 15 Accessory Module Connections Star Configuration three ca...

Страница 10: ...ions two cable runs with one and two modules shown 1 Belden 9402 or equivalent 20 AWG shielded cable use one pair 2 12 14 AWG wire tp6803 PIM LCM RXT ATS 1 1 1 Generator Set A and B PWR COM 2 2 2 2 2...

Страница 11: ...A 30 VAC A 5 minute time delay prevents HVAC loads from adding too quickly Air conditioning compressors may be damaged if they start too soon after being stopped due to the necessity of starting the c...

Страница 12: ...mportant loads are re added after the generator loading has gone down enough to support them again The LCM sheds less important loads before the power quality of the generator suffers from the overloa...

Страница 13: ...4 3 56 4 3 4 54 6 1 8 52 5 Hz 7 5 Hz 0 3 Figure 23 Under Frequency Shed Timing for a 60Hz Generator 4 2 3 Load Shed Acceleration The load control module uses load shed acceleration to shed loads more...

Страница 14: ...ess OFF or AUTO on the RDC2 or DC2 generator set controller The TEST button does not work when the generator set is OFF or in AUTO 6 LEDs on the LCM circuit board Local LEDs on the LCM circuit board i...

Страница 15: ...TT 1574 1 12 15 Figure 28 Dimension Drawing Load Control Modules ADV 8198 A...

Страница 16: ...16 TT 1574 1 12 Figure 29 Schematic Diagram LCM with Pre wired Harness GM81638 Sheet 1...

Страница 17: ...TT 1574 1 12 17 Figure 30 Schematic Diagram LCM with Terminal Blocks for Customer Connection GM81638 Sheet 2...

Страница 18: ...18 TT 1574 1 12 Figure 31 Wiring Diagram LCM with Pre wired Harness GM81374 Sheet 1...

Страница 19: ...TT 1574 1 12 19 Figure 32 Wiring Diagram LCM with Terminal Blocks for Customer Connection GM81374 Sheet 2...

Страница 20: ...Assembly w Harness GM77177 1 1 Transformer Current GM83929 1 Installation Instructions TT 1574 2 Insulink X 367 1 Load Control Module with Terminal Blocks Kit GM77177 KP2 QS Qty Description Part Numb...

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