TP-6591 10/13
24 Section 3 Scheduled Maintenance
3.2 Service Schedule
Perform Service at Intervals Indicated (X)
Reference
Section
Before
Starting
After
50 Hr or
1 Month
Every
100 Hr or
3 Months
Every
300 Hr or
6 Months
Every
500 Hr or
Yearly
Fuel System
Check the fuel level and fill as necessary
2.1
X
Check fuel lines and replace as necessary *
[
X
Replace the fuel filter *
[
X
Lubrication System
Check crankcase oil level and add as necessary
3.3.2
X
Replace the oil in crankcase *
3.3.4
X (200 hr)
Replace the lube oil filter element *
3.3.5
X (200 hr)
Cooling System
Check coolant level and fill as necessary *
3.7.1
X
Check seawater outlet and clean as necessary
[
3.7.8
X (during
operation)
Check function of siphon break, if equipped
3.7.6
X
Check and clean seawater flow switch *
3.7.4
X
Replace seawater pump impeller *
[
3.7.3
X
(check)
X
Adjust seawater pump tension *
[
X (200 hr)
X
Check heat exchanger anticorrosion zinc
condition *
3.7.7
X
Replace heat exchanger anticorrosion zinc *
3.7.7
X
Flush cooling system *
[
3.7.1
X (1000 hr/
2 years)
Ignition System
Check spark plugs condition and gap *
3.8
X
Replace spark plugs *
3.8
X (250 hr)
Intake/Exhaust System
Inspect exhaust system components *
[
3.6
X
Check the exhaust gas condition
3.6
X (during
operation)
Service backfire flame arrestor *
3.5
X
Check and/or replace the catalyst assembly *
[
3.6
X
Replace the CO sensor module *
[
X (every
2 years)
Check the crankcase breather pipe for obstructions *
[
X
Inspect the complete exhaust system ***
3.6
X
Electrical System
Keep battery charged and in good condition
3.9
X
Check and tighten electrical connections *
X
Clean battery cables
[
X (200 hr)
Engine And Mounting
Check for water, fuel, coolant, and oil leakage *
[]
X
Retighten all nuts and bolts *
X
Check tightness of mounting bolts/vibromounts *
X (200 hr)
Remote Control System
Check remote control operation
X (break-in
period)
X
Generator
Test run generator set
X (weekly)
Blow dust out of generator *
[
3.1
X
Clean slip rings and inspect brushes *
[
X (1000 hr.)
*
Requires removal of sound shield, if installed.
*** Should be performed by your local distributor/dealer.
[
Consult your local distributor/dealer for service.
Consult battery manufacturer’s instructions.
]
Read WARNING found at the beginning of manual regarding moving parts.
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