background image

TP-6591 10/13

46 Appendix

kg

kilogram

kg/cm

2

kilograms per square

centimeter

kgm

kilogram-meter

kg/m

3

kilograms per cubic meter

kHz

kilohertz

kJ

kilojoule

km

kilometer

kOhm, k

kilo-ohm

kPa

kilopascal

kph

kilometers per hour

kV

kilovolt

kVA

kilovolt ampere

kVAR

kilovolt ampere reactive

kW

kilowatt

kWh

kilowatt-hour

kWm

kilowatt mechanical

L

liter

LAN

local area network

L x W x H length by width by height
lb.

pound, pounds

lbm/ft

3

pounds mass per cubic feet

LCB

line circuit breaker

LCD

liquid crystal display

ld. shd.

load shed

LED

light emitting diode

Lph

liters per hour

Lpm

liters per minute

LOP

low oil pressure

LP

liquefied petroleum

LPG

liquefied petroleum gas

LS

left side

L

wa

sound power level, A weighted

LWL

low water level

LWT

low water temperature

m

meter, milli (1/1000)

M

mega (10

6

when used with SI

units), male

m

3

cubic meter

m

3

/min.

cubic meters per minute

mA

milliampere

man.

manual

max.

maximum

MB

megabyte (2

20

bytes)

MCM

one thousand circular mils

MCCB

molded-case circuit breaker

meggar

megohmmeter

MHz

megahertz

mi.

mile

mil

one one-thousandth of an inch

min.

minimum, minute

misc.

miscellaneous

MJ

megajoule

mJ

millijoule

mm

millimeter

mOhm, m

milliohm

MOhm, M

megohm

MOV

metal oxide varistor

MPa

megapascal

mpg

miles per gallon

mph

miles per hour

MS

military standard

m/sec.

meters per second

MTBF

mean time between failure

MTBO

mean time between overhauls

mtg.

mounting

MW

megawatt

mW

milliwatt

F

microfarad

N, norm. normal (power source)
NA

not available, not applicable

nat. gas

natural gas

NBS

National Bureau of Standards

NC

normally closed

NEC

National Electrical Code

NEMA

National Electrical

Manufacturers Association

NFPA

National Fire Protection

Association

Nm

newton meter

NO

normally open

no., nos. number, numbers
NPS

National Pipe, Straight

NPSC

National Pipe, Straight-coupling

NPT

National Standard taper pipe

thread per general use

NPTF

National Pipe, Taper-Fine

NR

not required, normal relay

ns

nanosecond

OC

overcrank

OD

outside diameter

OEM

original equipment

manufacturer

OF

overfrequency

opt.

option, optional

OS

oversize, overspeed

OSHA

Occupational Safety and Health

Administration

OV

overvoltage

oz.

ounce

p., pp.

page, pages

PC

personal computer

PCB

printed circuit board

pF

picofarad

PF

power factor

ph.,

phase

PHC

Phillips head crimptite (screw)

PHH

Phillips hex head (screw)

PHM

pan head machine (screw)

PLC

programmable logic control

PMG

permanent-magnet generator

pot

potentiometer, potential

ppm

parts per million

PROM

programmable read-only

memory

psi

pounds per square inch

pt.

pint

PTC

positive temperature coefficient

PTO

power takeoff

PVC

polyvinyl chloride

qt.

quart

qty.

quantity

R

replacement (emergency)

power source

rad.

radiator, radius

RAM

random access memory

RDO

relay driver output

ref.

reference

rem.

remote

RFI

radio frequency interference

RH

round head

RHM

round head machine (screw)

rly.

relay

rms

root mean square

rnd.

round

ROM

read only memory

rot.

rotate, rotating

rpm

revolutions per minute

RS

right side

RTV

room temperature vulcanization

SAE

Society of Automotive

Engineers

scfm

standard cubic feet per minute

SCR

silicon controlled rectifier

s, sec.

second

SI

Systeme international d’unites,

International System of Units

SI/EO

side in/end out

sil.

silencer

SN

serial number

SPDT

single--pole, double--throw

SPST

single--pole, single--throw

spec, specs

specification(s)

sq.

square

sq. cm

square centimeter

sq. in.

square inch

SS

stainless steel

std.

standard

stl.

steel

tach.

tachometer

TD

time delay

TDC

top dead center

TDEC

time delay engine cooldown

TDEN

time delay emergency to

normal

TDES

time delay engine start

TDNE

time delay normal to

emergency

TDOE

time delay off to emergency

TDON

time delay off to normal

temp.

temperature

term.

terminal

TIF

telephone influence factor

TIR

total indicator reading

tol.

tolerance

turbo.

turbocharger

typ.

typical (same in multiple

locations)

UF

underfrequency

UHF

ultrahigh frequency

UL

Underwriter’s Laboratories, Inc.

UNC

unified coarse thread (was NC)

UNF

unified fine thread (was NF)

univ.

universal

US

undersize, underspeed

UV

ultraviolet, undervoltage

V

volt

VAC

volts alternating current

VAR

voltampere reactive

VDC

volts direct current

VFD

vacuum fluorescent display

VGA

video graphics adapter

VHF

very high frequency

W

watt

WCR

withstand and closing rating

w/

with

w/o

without

wt.

weight

xfmr

transformer

Содержание 10EKD-Low CO

Страница 1: ...Marine Generator Sets TP 6591 10 13d Operation Models 5EKD 4EFKD Low CO 7 5EKD 6EFKD Low CO 10EKD 8EFKD Low CO Controller Advanced Digital Control II...

Страница 2: ...es below immediately after unpacking the products so that the numbers are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identificati...

Страница 3: ...2 7 Circuit Protection 22 2 7 1 Line Circuit Breaker 22 2 7 2 Fuses 22 Section 3 Scheduled Maintenance 23 3 1 General Maintenance 23 3 2 Service Schedule 24 3 3 Lubrication System 25 3 3 1 Oil Specif...

Страница 4: ...TP 6591 10 13 4 Notes...

Страница 5: ...e battery Reconnect the negative lead last when reconnecting the battery WARNING Disabling the generator set Accidental starting can cause severe injury or death Before working on the generator set or...

Страница 6: ...g the generator set dockside moor the craft so that the exhaust discharges on the lee side the side sheltered from the wind Always be aware of others making sure your exhaust is directed away from oth...

Страница 7: ...e safeguard circuit breaker does not disconnect the generator set from the load Short circuits Hazardous voltage current can cause severe injury or death Short circuits can cause bodily injury and or...

Страница 8: ...TP 6591 10 13 8 Safety Precautions and Instructions Notes...

Страница 9: ...s should install the generator set Service Assistance For professional advice on generator set power requirementsand conscientiousservice pleasecontact your nearest Kohler distributor or dealer D Cons...

Страница 10: ...ils GM47427 Fuse F4 10 amp Controller GM42337 Fuse F5 10 amp Auxiliary Winding 358337 Oil Filter 52 050 02 S Seawater Pump Impeller Kit 359978 Seawater Pump Belt GM53040 Spark Plug 25 132 16 S Spray P...

Страница 11: ...mp 17 Seawater inlet 18 Oil drain valve 19 Lube oil filter 20 Fuel filter 21 Fuel pump cooler 22 Fuel pump 23 Fuel inlet 24 Filter screen 25 Fuse block F1 F2 F3 and F4 see Section 2 7 2 26 Fuse F5 see...

Страница 12: ...TP 6591 10 13 12 Section 1 Service Views Notes...

Страница 13: ...ot residue on exhaust components Carbon and soot residue indicates an exhaust leak Seal leaks as needed D Ensure that the carbon monoxide detector s is 1 in the craft 2 functional and 3 energized when...

Страница 14: ...should perform all of the prestart checks Start the generator set according to the starting procedure in the controller section of this manual While the generator set is operating listen for a smooth...

Страница 15: ...ummary of the generator state D Green indicates no known problem D Red indicates one or more faults i e the generator cannot operate D Amber indicates no faults but one or more warnings i e the genera...

Страница 16: ...t the Kohler Co warranty does not cover If excessive cranking is a chronic problem have the unit including the exhaust system serviced by an authorized Kohlerr distributor dealer The controller attemp...

Страница 17: ...ADC II powers down after 48 hours of inactivity If the generator has been started the controller will power down 48 hours after the generator stops 2 6 4 Fault Shutdowns and Warnings The generator set...

Страница 18: ...ault Overspeed shutdown occurs if the engine speed exceeds the default setting ECM data Above setting 0 sec 1 sec 70 Hz Contact an authorized distributor dealer for service if problem continues Coolan...

Страница 19: ...ec N A Check the connections to the CO sensor If connections are okay replace the CO sensor Contact an authorized distributor dealer for service Over voltage fault Overvoltage shutdown occurs if the v...

Страница 20: ...tion was displayed as Low battery fault Figure 2 6 Advanced Digital Control II Fault Shutdown Warnings Code Description Sensing Mechanism Active State Inhibit Time Delay Time Default Setting Check Hig...

Страница 21: ...l Control II Warnings In addition to the fault shutdowns and warnings included in Figure 2 6 and Figure 2 7 other fault shutdowns warnings may occur see Figure 2 8 Contact an authorized Kohler distrib...

Страница 22: ...art stop to the STOP position 2 6 6 USB Connection The Advanced Digital Control II includes a USB connection for updating software and configuring parameters See Figure 1 1 for location Note Have soft...

Страница 23: ...rfaces The engine and generator set may use both American Standard and metric hardware Use the correct size tools to prevent rounding of the bolt heads and nuts Annual Inspection Kohler Co recommends...

Страница 24: ...00 hr 2 years Ignition System Check spark plugs condition and gap 3 8 X Replace spark plugs 3 8 X 250 hr Intake Exhaust System Inspect exhaust system components 3 6 X Check the exhaust gas condition 3...

Страница 25: ...eck the oil level in the crankcase daily or before each start up to ensure that the level is in the safe range Do not check the oil level while operating the unit Stop the generator set and keep the g...

Страница 26: ...e Do not pollute the environment Dispose of used engine oil and other contaminants in a safe approved manner 3 3 5 Oil Filter Change Replace the oil filter at the interval specified in the service sch...

Страница 27: ...els in an approved container when removing the fuel line or carburetor Fuel System Bleed Procedure 1 Push the Power Button on the Advanced Digital Control II to the ON position 2 When the run time hou...

Страница 28: ...ld catalyst assembly gasket s exhaust hose hose clamps silencer and outlet flapper for cracks leaks and corrosion Ensure that the carbon monoxide detector s is 1 in the craft 2 functional and 3 energi...

Страница 29: ...to a hot engine Adding coolant to a hot engine can cause the cylinder block or cylinder head to crack Wait until engine has cooled Note Coolant solution A coolant solution of 50 ethylene glycol provi...

Страница 30: ...ned vane 2 Crack 3 Broken vane TP 6053 Figure 3 9 Worn Impeller 5 Lubricate the impeller with soapy water before installation 6 Install the impeller Note During installation push and rotate the impell...

Страница 31: ...9 Reposition the O ring in the counter bored shoulder of the housing 10 Insert the bonnet assembly into the housing allowing the tabs on the bonnet to clear the mating lugs on the housing Ensure bonn...

Страница 32: ...panel 3 7 6 Siphon Break A siphon break prevents seawater entry into the generator set s engine when the engine exhaust manifold outlet is less than 230 mm 9 in above the waterline of a fully loaded d...

Страница 33: ...odel 10 Coolant recovery tank 11 Locate coolant recovery tank at same height as heat exchanger 12 Seawater strainer 13 Seacock 14 Intake strainer 15 Engine driven seawater pump 16 Exhaust hose pitch 1...

Страница 34: ...e anticorrosion zinc anode plug with pipe sealant suitable for marine applications Install the anticorrosion zinc anode into the heat exchanger 4 Open the seacock Refill the cooling system 5 Start the...

Страница 35: ...engine overheating Replace the spark plug Overheated spark plug White or light gray insulator with small black or gray brown spots with bluish burned appearance on electrodes Engine overheating wrong...

Страница 36: ...y 3 7 7 5 L 1 2 U S gallons of coolant antifreeze Kohler Co recommends using an environmentally friendly potable antifreeze such as PeakR RV marine propylene glycol water mix or equivalent 5 Disconnec...

Страница 37: ...an open circuit breaker The charts include a list of common problems possible causes of the problem and recommended corrective actions Corrective action and testing often require knowledge of electric...

Страница 38: ...ontroller Section 2 W D x x The auxiliary winding fuse F5 blown Replace the blown F5 fuse If the fuse blows again troubleshoot the alternator winding Section 2 W D x Start stop switch inoperative Repl...

Страница 39: ...noperative Replace the starter or starter solenoid Eng S M x x High water temperature switch inoperative Replace the inoperative switch Gen S M or W D x Faulty ground connection Clean and retighten th...

Страница 40: ...x Overcrank shutdown Reset the controller If the overcrank fault occurs again contact the distributor dealer x Transfer switch test switch in the OFF position Move the transfer switch test switch to t...

Страница 41: ...ve lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Hazardous voltage Can...

Страница 42: ...TP 6591 10 13 42 Section 5 Wiring Diagrams GM90655A Figure 5 1 Point to Point Wiring Diagram Sheet 1 of 2...

Страница 43: ...TP 6591 10 13 43 Section 5 Wiring Diagrams GM90655B Figure 5 2 Point to Point Wiring Diagram Sheet 2 of 2...

Страница 44: ...TP 6591 10 13 44 Section 5 Wiring Diagrams ADV8631A Figure 5 3 Schematic Wiring Diagram Sheet 1 of 1...

Страница 45: ...oled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department dia diameter DI EO...

Страница 46: ...OS oversize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase P...

Страница 47: ...Log Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour OPERATING HOURS SERVIC...

Страница 48: ...TP 6591 10 13 48 Notes...

Страница 49: ...TP 6591 10 13 49 Notes...

Страница 50: ...TP 6591 10 13 50 Notes...

Страница 51: ...TP 6591 10 13 51 Notes...

Страница 52: ...nearest sales service outlet in the US and Canada phone 1 800 544 2444 KOHLERPower com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 626...

Отзывы: