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TP-6687

9/10

Section 4 Troubleshooting

Problem

Solution

Possible Cause

Poor acceleration

Clogged air filter.

Clean or replace air filter. See Section 5.4, Air
Filter.

Overloaded.

See your authorized Kohler distributor/dealer.

Incorrect injection timing.

Governor linkage wrongly set.

Governor spring broken.

Fuel filter clogged.

Replace the fuel filter.

Air leaks in fuel system.

Bleed air lines. See TP-6689 or your authorized
Kohler distributor/dealer.

Clogged tank vent hole.

See your authorized Kohler distributor/dealer.

Hardened injection pump rack.

Unsteady speed

Governor linkage wrongly set.

See your authorized Kohler distributor/dealer.

Air leaks in fuel system.

Bleed air lines. See TP-6689 or your authorized
Kohler distributor/dealer.

Hardened injection pump rack.

See your authorized Kohler distributor/dealer.

Oil level too high.

Drain oil until correct oil level is restored.
Check oil level.

Black smoke

Clogged air filter.

Clean or replace air filter. See Section 5.4, Air
Filter.

Overloaded.

See your authorized Kohler distributor/dealer.

Injector not adjusted.

Extra fuel control level sticking.

White smoke

Excessive idle operation.

See your authorized Kohler distributor/dealer.

Incomplete run-in.

Incorrect injection timing.

Rings worn or sticking.

Worn cylinder.

Fuel filter clogged.

Replace the fuel filter.

Air leaks in fuel system.

Bleed air lines. See TP-6689 or your authorized
Kohler distributor/dealer.

Faulty fuel feeding pump.

See your authorized Kohler distributor/dealer.

Oil level too high.

Drain oil until correct oil level is restored.
Check oil level.

Low oil pressure

Worn main connecting rod bearings.

See your authorized Kohler distributor/dealer.

Oil pressure sticking.

Oil pressure regulator not adjusted.

Worn oil pump.

Air into oil suction line.

Faulty pressure gauge or pressure switch.

Oil suction line clogged.

Содержание 1.4BEOR-12V

Страница 1: ...Heavy Duty Truck Mobile Generator Sets Model 1 4BEOR 12V TP 6687 9 10a Operation...

Страница 2: ...es below immediately after unpacking the products so that the numbers are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identificati...

Страница 3: ...Master On Off Switch 17 3 4 3 Remote Control Unit 17 3 5 Scheduled Maintenance Functions 19 Section 4 Troubleshooting 21 4 1 Problems Causes and Solutions 21 4 2 Mechanical Components 21 Section 5 Ge...

Страница 4: ...TP 6687 9 10 4 Notes...

Страница 5: ...pment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables negative lead first Reco...

Страница 6: ...hicle interior through windows doors air conditioners and other openings Do not use flexible tail piping because it could crack and allow lethal exhaust fumes to enter the vehicle Fuel System Explosiv...

Страница 7: ...cal outlet before working on the block heater electrical connections Servicing the generator set Hazardous voltage can cause severe injury or death Do not touch electrical connections when flashing th...

Страница 8: ...TP 6687 9 10 8 Safety Precautions and Instructions Notes...

Страница 9: ...set Service Assistance For professional advice on generator set power requirements and conscientious service please contact your nearest Kohler distributor or dealer D Consult the Yellow Pages under t...

Страница 10: ...TP 6687 9 10 10 Introduction Notes...

Страница 11: ...l Provisions Reference Title 98 37 Machinery directive 89 392 EEC codified 98 37 89 336 Electromagnetic compatibility EMC 2000 2 EC Directive regarding electromagnetic compatibility EMC for agricultur...

Страница 12: ...r End View Service Side View Engine Front View Top View Alternator Exhaust Muffler Oil Fill Oil Filter FuelInlet Fuel Return Battery Wire Harness Oil Dipstick Fuel Pump Fuel Filter Air Cleaner Air Cle...

Страница 13: ...to keep the vehicle battery and the system charged See Figure 2 2 1 Muffler 2 Alternator 1 tp6576 2 Figure 2 2 System Components 2 2 Operating Limit Conditions Alternator operating limits The 1 4BEOR...

Страница 14: ...TP 6687 9 10 14 Section 2 General Description and Technical Data Notes...

Страница 15: ...rate the generator set without a functioning carbon monoxide detector Inspect the detector before each generator set use To ensure continued satisfactory operation perform the following checks or insp...

Страница 16: ...ainting or death Carbon monoxide is a poisonous gas present in exhaust gases Carbon monoxideisanodorless colorless tasteless nonirritatinggas that can cause death if inhaled for even a short time Carb...

Страница 17: ...signal input pin 7C from the alternator D of the vehicle engine After the D is connected to the input on the control if the generator set is activated it will automatically stop the engine and reset t...

Страница 18: ...r unit battery recharge is 2 5 hours of uninterrupted operation max 110 A h DC On the basis of tests carried out the average time set is considered to be enough to provide correct recharge for a batte...

Страница 19: ...for the Glow Plug Preheating Sensor is switched off 12 Hourmeter LCD Unit The LCD screen The Hourmeter LCD Unit displays the system operation hours The recording of the hours begins after the engine...

Страница 20: ...TP 6687 9 10 20 Section 3 Operation and Use Notes...

Страница 21: ...and describes the problems that may occur while the 1 4BEOR is running Use this troubleshooting chart to identify possible causes and relevant solutions Use authorized technicians when specified Prob...

Страница 22: ...er Oil level too high Drain oil until correct oil level is restored Check oil level Black smoke Clogged air filter Clean or replace air filter See Section 5 4 Air Filter Overloaded See your authorized...

Страница 23: ...als specified by the engine operation manual Generator Set Service Perform generator set service at the intervals specified by the generator set operation manual If the generator set operates under du...

Страница 24: ...kdown of lubricating ingredients and reduce engine protection Reproduced courtesy of the American Petroleum Institute 2007 1 Oil Performance Service Level or SAE Viscosity Category 2 SAE Viscosity Gra...

Страница 25: ...system WARNING Servicing the fuel system A flash fire can cause severe injuryordeath Do notsmoke orpermit flamesor sparksnear thefuelinjectionsystem fuelline fuelfilter fuelpump orother potential sour...

Страница 26: ...d oil 1 Make sure the vehicle is on a level surface and is at a complete rest 2 Wear special protective gloves and clothing for maintenance operations 3 Contact with used engine oil may cause severe s...

Страница 27: ...e DO NOT pollute the environment Dispose of used engine oil and other contaminants in a safe approved manner 10 Remove the used oil filter and replace with a new filter See Figure 5 12 1 1 Oil filter...

Страница 28: ...ed engine oil and other contaminants in a safe approved manner 5 Remove the used fuel filter and replace with a new one 6 Replace the hoses into the fittings on the fuel filter and reattach the clamps...

Страница 29: ...r filter cover tp6576 1 2 Figure 5 18 Prefilter 8 After cleaning replace the prefilter on the air filter cover 9 Reassemble the air filter making sure that the rubber gasket is in the proper position...

Страница 30: ...TP 6687 9 10 30 Section 5 General Maintenance Notes...

Страница 31: ...death Before working on the generator set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFFposition 2 Disconnectthepowertothebatterycharger...

Страница 32: ...operation Inspect the air filter X Replace the air filter X Inspect the complete exhaust system X Electrical System Keep the truck battery charged and in good condition X Check and tighten electrical...

Страница 33: ...battery connection plug c Disconnect the generator set engine starting battery negative lead first 11 Recharge the battery once a month to maintain a full charge 12 Place the battery in a warm dry loc...

Страница 34: ...at operating speed for 5 10 minutes 10 Switch off the engine 11 Remove the protective oil to replace with engine oil 12 Introduce new oil up to the correct level marked on the dipstick See Section 5...

Страница 35: ...Operating Hours Section 7 Operating Hours Use the log in Appendix B to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to...

Страница 36: ...TP 6687 9 10 36 Section 7 Operating Hours Notes...

Страница 37: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Страница 38: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Страница 39: ...og Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour Operating Hours Service...

Страница 40: ...TP 6687 9 10 40 Appendix Operating Hours Service Record Date Run Hours Run Total Hours Service Date Service...

Страница 41: ...TP 6687 9 10 41 Notes...

Страница 42: ...TP 6687 9 10 42 Notes...

Страница 43: ......

Страница 44: ...Kohler Wisconsin 53044 Phone 920 457 4441 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquarters...

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