KNIGHT SMART CART OPERATION MANUAL
SECTION 4
MAINTENANCE
27
Step 6. While supporting the chain buckets, remove the (1) one M5 retainer bolt that
secures both chain buckets to the mast. (Refer to Figure 4-8)
Figure 4-8
Step 7. Remove both chain buckets from the mast.
Step 8. Remove both chains from their individual chain buckets.
Step 9. Remove both of the end-stop assemblies from the each of the old load and
Safety Drop Stop (SDS) chains.
Step 10. Connect both of the old chains together with the both of new chains by using both of
the yellow chain interface links. (Refer to Figure 4-9)
Figure 4-9
Step 11. Turn the cart’s power ON.
Step 12. Press the down button.
Step 13. Stop the movement of the chains when the yellow interface chain links have moved
through the gear box and are at an acceptable height to reattach the cart’s trolley.
Step 14. Lubricate both the load and the Safety Drop Stop (SDS) chains per section
4.4.3 ‘Chain Lubrication’.
Step 15. Reinstall both chains into each of their correct chain buckets.
Step 16. Reinstall the chain buckets back to the mast.
Step 17. The SDS chain needs to be cut to the correct length so it has slack in it when the
load chain is properly connected.
Step 18. Ensure that both chains are parallel with no twists from the gear box down to their
respective ends.
Step 19. Count down FOUR links from the end of the load chain.
Cut the FIFTH link so the SDS chain is FOUR links longer than the load chain.
Chain
Bucket
retainer
bolt
