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Installation & Operation Manual:  

Automated Forklift Entryway Sanitizing System 

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WARRANTY: 

Thank you for your purchase of a Kleen Connect Forklift Entryway Sanitizing System. We have 
carefully chosen materials to be compatible with most sanitizers and hope this system gives you 
years of service with minimal maintenance.  Your purchase is covered by a limited warranty and 
replacement parts are available directly from Kleen Connect.  
 
For replacement parts call (530) 895-0521 
 

LIMITED WARRANTY: 

 
This Limited Warranty applies to the physical components, and only for physical components 
purchased through an authorized Kleen Connect Distributor. This Limited Warranty covers any 
defects in material or workmanship under normal use during the Warranty Period.   
 
During the Warranty Period, Kleen Connect will repair or replace, at no charge, products or parts 
of a product that prove defective because of improper material or workmanship, under normal 
use and maintenance.  
 
The Warranty Period for the Forklift Entryway Sanitizing System purchased from an Authorized 
Distributor is 

12 Months from the date of purchase

.  A replacement system or component 

assumes the remaining warranty of the original Forklift Entryway Sanitizing System.  
 
This Limited Warranty does not cover any problem that is caused by conditions, malfunctions, or 
damage not resulting from defect in material or workmanship.  This includes but is not limited to 
problems caused by: 

 

Physical damage, dropping, crushing, or other abuse outside normal operating conditions. 

 

Improper installation, maintenance, or modifications to the system. 

 

Contact with wheels or other moving objects such as masts, chains, etc. 

 

Damage caused by chemical incompatibility.  

 
To obtain warranty service, contact Kleen Connect at (530) 895-0521 to determine the problem 
and the most appropriate solution for you. Please have the Serial Number of your system 
available.  The Serial Number can be found on the underside of the pumping system lid. 
 

BATTERY USER GUIDE: 

The battery pack provided with this system is manufactured by Kobalt.  The batteries, 
charger, and all Kobalt designs & logos are products and registered Trademarks of Kobalt.  
Kobalt is merely a provider of the battery pack and in no way liable or responsible for the 
operation of this unit, other than those liabilities and obligations that may come with the 
purchase of their Kobalt 24 VDC battery and charger.   The user guide for the Kobalt 
24VDC battery has been reprinted and attached at the end of this manual for reference 
only.  Refer to the complete guide included with the battery pack and/or charger. 

 

Содержание LNI2-233

Страница 1: ...Automated Forklift Entryway Sanitizing System Patented INSTALLATION AND OPERATION MANUAL 6 15 2021...

Страница 2: ...P a g e Contents 2 WARNINGS 2 INTRODUCTION 3 SPECIFICATIONS 3 PACKAGE CONTENTS 4 SYSTEM LAYOUT 5 TOOLS NEEDED TO INSTALL 6 INSTALLATION INSTRUCTIONS 7 PRIMING THE SYSTEM 17 SETTING THE PHOTO SENSOR 1...

Страница 3: ...perate correctly and may void any warranty Chemical Spray Hazard Wear splash goggles or glasses when required by chemical manufacturer SDS or OSHA when installing or servicing this unit Magnet Warning...

Страница 4: ...anually by the operator or by automatic signaling from the controller circuitry causing the pump to dispense approximately 1 0 ounce of sanitizer evenly split to all nozzles Any modification or altera...

Страница 5: ...ngs 1 ea Gallon Jug Adapter Cap Push Fit Tubing Connector 1 ea Photo Electric Sensor Assembly With Magnet Mount 20 ea Magnetic Tie Mounts 25 ea Small Plastic Cable Ties 1 ea Tubing Cutter 1 ea Sensor...

Страница 6: ...Installation Operation Manual Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 5 P a g e SYSTEM LAYOUT...

Страница 7: ...plastic ties Tape Measure Used to measure sensor height Tubing Cutter provided Used to cut tubing NOTE All components of this system are attached to the vehicle with magnets The only tools needed for...

Страница 8: ...ay want to identify a location that is the best fit during use such as inside the ROP upright and another during inspection such as outside the ROP upright Figure 1 Figure 2 3 The jug rack includes a...

Страница 9: ...e pumping module will not interfere with seat adjustment or daily shift inspections The magnets do allow repositioning for service but it is advisable to not require repositioning for daily shift insp...

Страница 10: ...sensor to see the reflective tape upon entry and not on exit Figure 6 Figure 6 6 Connect the sensor cable to the sensor using the M12 connector Hand tighten only Do not use tools to tighten the connec...

Страница 11: ...s located too close to the tire it will not cover the entire tread surface area If it is located too far away from the tire it will spray wider than the tire tread surface area and waste sanitizer Aff...

Страница 12: ..._ 11 P a g e needed to properly locate the nozzles Determine which locations and configurations work best for your particular installation Figures 10 11 Figure 10 Figure 11 Final positions and angles...

Страница 13: ...nsert the PE tubing into the push fit fitting on the adapter cap and press firmly until the tubing is fully seated into the fitting Note It is important that the tubing end be cut square and to press...

Страница 14: ...g rack loose from the vehicle and allow it to be suspended by the safety cable Ensure that the tubing from the jug to the pump does not get pulled tight or placed under any strain Allow extra tubing i...

Страница 15: ...allon jug to the pumping module inlet push fit fitting and cut the tubing with the supplied tubing cutter Note The inlet tubing should be connected to the inlet side of the pump as shown below Install...

Страница 16: ...e sure to route the tubing so that it is least likely to be damaged kinked or smashed Leave a couple inches of extra tubing near the nozzle to allow minor adjustments to the nozzle location Secure the...

Страница 17: ...re 17 Cut the tubing and install the branch T then use the tubing and the magnetic mounts and plastic ties to route each end of the branch T to the front spray nozzles Connect the front spray nozzles...

Страница 18: ...een fully inserted into the push fit style fittings Note if the prime button fails to actuate the pump it is most likely that the photo electric sensor has been inadvertently switched into the wrong m...

Страница 19: ...have the ability to be electronically locked to prevent unauthorized setting On delivery the unit is not locked To lock or unlock follow these steps Press OUT on and OUT off simultaneously for 10 sec...

Страница 20: ...gle will work for all desired entryways then measure and record the centerline height of the sensor Using this measurement apply one of the adhesive backed reflective strips at the appropriate height...

Страница 21: ...ustment to cover the entire wheel surface If your condition requires a longer or shorter application you can adjust the run time of the pumping module by removing the battery and the pump cover and se...

Страница 22: ...tainer 2 Disconnect the safety cable from the cable clip and remove the F style container from the jug rack 3 Using the special Safety Feed removal tool remove the Safety Feed dip tube from the empty...

Страница 23: ...ainer with the sanitizer of your choice One recommendation would be Best Sanitizers Alpet D 2 It is quick drying and only requires a 10 second contact time for nonfood contact surfaces 5 Reinstall a n...

Страница 24: ...t assumes the remaining warranty of the original Forklift Entryway Sanitizing System This Limited Warranty does not cover any problem that is caused by conditions malfunctions or damage not resulting...

Страница 25: ...Installation Operation Manual Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 24 P a g e...

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