1
Instruction Manual Crimping tool
GB
authorised
copy
Index
1.
Introduction
2.
Warranty
3.
Description of the electric-hydraulic
crimping unit
3.1 Description of the components
3.2 Brief description of the important features
of the unit
3.3 Description of the tool indication
4.
Remarks in respect of the determined use
4.1 Operation of the units
4.2 Explanation of the application range
4.3 Mounting instructions
4.4 Service and Maintenance instructions
5. Troubleshooting
6. Technical
data
7.
Putting out of operation/waste disposal
Symbols
Safety warnings
Please do not disregard these instructions in or-
der to avoid human injuries and environmental
damages.
Operational warnings
Please do not disregard them to avoid dama-
ging the pump unit.
1. Introduction
Before starting to use the tool please read
the instruction manual carefully.
Use this tool exclusively for its determined use.
Mounting and assembly of connecting material with the
help of this tool must only be performed by specially trai-
ned personnel. The minimum age is 16 years.
This instruction manual has to be carried along during the
entire life span of that tool.
The operator has
• to guarantee the availability of the instruction manual
for the user and
• to make sure, that the user has read and understood
the instruction manual.
2. Warranty
If the tool is operated according to its intended
use and the regular maintenance services are
observed our warranty is 24 months from the
time of delivery. Worn-out parts resulting from its
intended use are excluded. We reserve the right
to rework the tool in case of a justi
fi
ed warranty
claim.
3. Description of the electric-hydrau-
lic crimping tool
3.1 Description of the components
The electric-hydraulic crimping unit is a hand guided tool
and consists of the following components:
Table 3 (see Picture 1)
Pos. Description
Function
1
LED (red)
Indicator for battery charge
control, tool functions and
faults
2
Battery
cartridge
rechargeable 3Ah Li-Ion
battery (RAL2/BL1830)
Optional:
mains adapter NG2230
3
Trigger
switch to start crimping
procedure
4
Retract button button to open the dies
in case of emergency
5
LED (white)
to illuminate the working area
6
Latch
device to open/close the
crimping head
7
Retaining
clips
button to unlock/
remove the dies
8
Dies
interchangeable crimping dies
9
Ring
device to secure
the crimping tool
10
Housing
ergonomically formed plastic
housing in a 2-Component
design for perfect handling
3.2 Brief description of the important
features of the unit
The hydraulic unit incorporates an automatic retrac-
tion which returns the piston into its starting position
when the maximum operating pressure is reached.
An automatic retraction stops the retraction of the
piston depending on the connector size which sa-
ves time and energy.
The unit is equipped with a special brake which
stops the forward motion of the piston/dies when
the trigger is released.
The unit is equipped with a double piston pump
which is characterised by a rapid approach of the
dies towards the connector and a slow crimping
motion.
The crimping head can be smoothly turned by 330°
around the longitudinal axis in order to gain better
access to tight corners and other dif
fi
cult working
areas.
The tool is equipped with a microprocessor which
shuts off the motor automatically after the crimp is
completed, indicates service intervals and low bat-
tery charges and performs internal checks sending
out acoustical and optical warning signals in case of
a detected fault.
HE.13427_D © 08/2009
EK 60/22-L
