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BDK-1.3, BDK/FS-, …/FP-, …/PN-, …/OB-1.3  Sheet Metal Thickness / Double Sheet Detection 
Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01 

Series Universal Double Sheet Metal Monitor 

 
 

 

© Klaschka Industrieelektronik GmbH • 75242 Neuhausen / Germany • Fon +49 7234 79-0 • Fax +49 7234 79-112 • e-mail: [email protected] • www.klaschka.de

 

 

16

/

29  BDK 

GB 5.17 

KLASCHKA 

Wiring Diagram BDK with PLC Interface                                    Wiring Diagram BDK with Fieldbus Interface 

11.  Housing Dimensions 

Housing with PLC Interface (mm)                                           Housing with Fieldbus Interface (mm) 

 

12.  Sheet Metal Thickness Sensors 

12.1.  DSP, DSPW and BDWF for Single-Surface 

Contact Measurement 

12.1.1. Mounting 

Preferably,  the  sensor  should  be  built  into  an  appropriately 
designed suction cup on the gripper. 

The suction cup lifts the workpiece from the stack, bringing it 
near the proximity switch in the sensor. Just before the sen-
sor  touches  the  workpiece,  the  proximity  switch  recognises 
the sheet metal and initiates the measurement. 

In the case of ferrous metals, the workpiece is held onto the 
sensor during the brief measuring time (

 110 ms). Instead of 

having a sensor in the suction cup gripper, it can be mounted 
also single-sided  in  a measuring  station.  In such  case,  how-
ever,  the  workpieces  must  remain  motionless  relative  to  the 
sensor  during  measurement.  Mounting  the  sensor  directly 
under  and  flush  with  the  surface  supporting  the  workpiece 
avoids  accumulation  of  dirt  and  filings  around  the  sensor 
(avoid air gap between sensor and workpiece).  

A  spring-mounted  sensor  is  a  suitable  expedient  if  work-
pieces which are not flat and/or are very stiff (more than 1.5 
mm  thick)  are  to  be  processed.  The  workpieces  must  be 
large  enough  to  completely  cover  the  sensing  face  of  the 
sensor during measurement. 

 
 
  Mounting in the Suction Cup Gripper 
 
 
 
 
 
 
 
 
 
 
 
 
 
  Flush Mounting 
 
 
 
 
 
 
 
 
 
 

260

240

106

91

Lock

Window

Connector

power supply / controller

SMF25-1

Mounting
holes for
M6 screws

1

6

0

1

1

0

Sensor connection

Sensor connection

6

0

XS1

XS3

XS2

XS7

260

240

106

91

Connectors

Fieldbus / Power supply

1

6

0

1

1

0

6

0

XS1

XS2

XS4 XS5 XS6

Lock

Window

Mounting
holes for
M6 screws

Sensor connection

Sensor connection

XS7

Содержание BDK-1.3

Страница 1: ...ss Controller 13 9 Wiring 14 10 Wiring Diagrams 15 11 Housing Dimensions 16 12 Sheet Metal Thickness Sensors 16 13 VLG Connecting Leads 23 14 ADD1 2 1 3 T Coupler 24 15 BDIW Sensor Switch 25 16 Bracke...

Страница 2: ......

Страница 3: ...ey allow quick changes of material or tool during operation and the pro grams remain stored even when the device is switched off The PROPAR BDK 1 software allows the data backup and the down and uploa...

Страница 4: ...of the sensor type DSPW FE for ferrous DSPW NE for non ferrous sheets allows to select the material being used A general statement about the permissible air gap for single surface contact measurement...

Страница 5: ...picture in chapter 5 5 The following settings can be made Select language to be displayed Internal start of measurement using integral proximity switch in sensor or external start using STA input or...

Страница 6: ...r key 8 to enter the next parameter Press the 8 9 keys to select the required calibration CAL 0 up to CAL 7 or CAL _ PXXX Press the Enter key 8 to enter the next parameter Use the 8 9 keys to select t...

Страница 7: ...sheet Remove the calibration sheet or place 2 calibration sheets on DSD sensor Start calibration for 0 sheets or for 2 sheets by applying a positive pulse to bit A3 After completion of the 0 sheet or...

Страница 8: ...ed for breakage Select on to activate the detection of lead breakage Select memory Use the program memory number in the Program operating mode to select manual memory and the PLC or bus interface to s...

Страница 9: ...PN OB 1 3 Series Universal Double Sheet Metal Monitor Ref no 20 05 80 81 82 93 20 21 01 Klaschka Industrieelektronik GmbH 75242 Neuhausen Germany Fon 49 7234 79 0 Fax 49 7234 79 112 e mail sales klasc...

Страница 10: ...owing message is generated K0 0 sheet message negated Pulled in A thickness greater than the current lower threshold has been measured 1 sheet or 2 sheets Dropped out Thickness less than the current l...

Страница 11: ...A3 A2 A1 Remarks Standard X X X X X X X X Program memory select without remote control function X X X X X X X Storage of the program memory number with re mote control function 0 0 0 0 0 0 0 Calibrate...

Страница 12: ...GSD file is enclosed in delivery Fitted with the PROFINET IO interface the BDK 1 3 operates as PROFINET IO device When starting the BDK 1 3 the PROFINET controller assigns automatically the IP addres...

Страница 13: ...location number is output in mm 10 asynchronous to clock pulse 6 2 2 Inputs Outputs Byte 0 Bit 0 on Begin of measurement Bit 1 3 Not used Bit 4 on Reset 0 1 or 2 sheet message and thickness measureme...

Страница 14: ...asurement beginnings with a permanent active start signal has to be individually fitted to the different sensors and measuring principles This has to be preset with the Setup Menu 100 ms can be set as...

Страница 15: ...he out puts should be interrogated at various instants during the op erating cycle of the press Interrogation should take place in such a manner that the relays have to change the status every cycle E...

Страница 16: ...VDC 24 V inputs 400 mA load capacity PE C1 24 VDC C2 0 VDC C3 Relay output K1 NC C4 Relay output K1 center contact C5 Relay output K1 NO C6 Relay output K0 NC C7 Relay output K0 NC C8 Relay output K0...

Страница 17: ...VP 4 RxD TxD P Receive transmission data plus B lead 5 Shield Shield or protective ground Thread Shield Shield or protective ground 9 6 BDWF DSP DSPW BDWD and DSD Connections XS1 and XS2 BDWF BDWD DS...

Страница 18: ...e of ferrous metals the workpiece is held onto the sensor during the brief measuring time 110 ms Instead of having a sensor in the suction cup gripper it can be mounted also single sided in a measurin...

Страница 19: ...rieelektronik GmbH 75242 Neuhausen Germany Fon 49 7234 79 0 Fax 49 7234 79 112 e mail sales klaschka de www klaschka de KLASCHKA GB 5 17 BDK 17 29 12 1 2 Air Gap Sensitivity with DSP 54sg 1s Fe sheets...

Страница 20: ...schka de www klaschka de 18 29 BDK GB 5 17 KLASCHKA 12 1 6 Housing Dimensions DSP Fe sheets single surface contact measurement Type Ref no Meas Range mm Fe sheets up to mm Meas time ms L mm I mm G Thr...

Страница 21: ...mm I mm G Thread A f D mm Weight g Max lead length m DSPW 42sg 1s 13 05 66 Fe 0 2 3 5 NE 0 2 2 5 NE 0 2 4 0 3 0 2 0 3 0 70 117 96 M42 x 1 5 55 42 900 25 DSPW 54sg 1s 13 05 67 Fe 0 2 4 0 NE 0 2 3 0 NE...

Страница 22: ...such manner that the work pieces will be transported precisely between the transmitter and receiver Visual support for the precise mounting procedure is provided in the sensor distance submenu of the...

Страница 23: ...using Dimensions BDWD Fe and NE sheets double surface non contact measurement Meas range mm Max thickness mm Type Ref no Ferrous Non ferrous Ferrous Non ferrous Meas time ms L mm I mm G Thread A f Wei...

Страница 24: ...s resulting from magnets which are used on conveyor belts may influence the measurements when the workpiece moves along the sensor This influence can be minimised by mounting the sensor symmetrically...

Страница 25: ...e oil resistant and suitable for drag chains The maximum lead length depends on the sensor type The connectors are mounted straight on the monitoring de vice side and can be straight or angled on the...

Страница 26: ...on contact Monitoring via One Sensor Connection The ADD1 2 1 3 T coupling enables the connection of the BDWD S m36rg 1s and BDWD E m36rg 1s sensor pair to the XS1 or XS2 sensor connection of the BDK 1...

Страница 27: ...of ferrous magnetic and non ferrous magnetic sheets on one XS1 or XS2 sensor connection 15 BDIW Sensor Switch With the operation of BDK Double Sheet Metal Monitors it often occurs that one monitor has...

Страница 28: ...rackets available 16 1 For Sensors with M36 x 1 5 M42 x 1 5 and M54 x 0 75 thread spring mounted with suction ring with flexible spherical bearing Type Ref no D Ds H H1 Z Weight g ZBF FBF36 1 13 99 79...

Страница 29: ...over with window Protection rating IP 65 Mounting screw mounting 4 x M6 Weight approx 3 5 kg Ambient temperature 0 55 C When connecting inductive loads to the semi conductor relays an appropriate cut...

Страница 30: ...60 mm BDWD E 60aq30 1Y1 receiver 13 05 77 for Fe sheets up to 3 0 NE sheets up to 6 0 mm rectangular housing 60x60 mm 18 4 Sheet Metal Thickness Sensors for single surface non contact measurement DSD...

Страница 31: ...nnecting lead BDK DSD 18 lead socket sensor sided angled SPF8 1 13 99 05 Lead socket for connecting supply and control leads 18 7 Sensor Bracket for installing Thickness Sensor Sensor bracket M36 x 1...

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