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INSTALLATION &

USER MANUAL

KiloVault® HAB™

Rev: 5.0

Lithium Iron Phosphate (LiFePO4)

Deep Cycle Solar Batteries

HAB Inst/UserManual REV5.0.indd 1

10/10/22 3:46 PM

Содержание HAB 7.5 V4

Страница 1: ...TALLATION USER MANUAL KiloVault HAB Rev 5 0 Lithium Iron Phosphate LiFePO4 Deep Cycle Solar Batteries HAB Inst UserManual REV5 0 indd 1 HAB Inst UserManual REV5 0 indd 1 10 10 22 3 46 PM 10 10 22 3 46...

Страница 2: ...tructions Details may vary slightly depending upon the market region and the product version This publication could include technical or other inaccuracies or typographical errors Changes are periodic...

Страница 3: ...our Inverter 22 4 6 1 Connecting the KiloVault HAB 25 4 6 2 Disconnecting the KiloVault HAB 26 4 6 3 RJ45 120 Resistor Plug Resistor Plug Installation 26 4 6 4 Single Inverter Simplified Wiring Diagra...

Страница 4: ...Power Point Tracking NEC US National Electrical Code NFPA 70 PV Photovoltaic PVGFP PV Ground Fault Protection UL Underwriters Laboratories ETL Intertek Testing Laboratories VAC Volts Alternating Curre...

Страница 5: ...r with the device before trying to install operate service or maintain it The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call...

Страница 6: ...ver 230 lb 105 kg and may cause serious back injury Lift with multiple people and lifting equipment rated to lift and support at least 300 lb Warning Do not dispose of this product with household wast...

Страница 7: ...chinery holding tanks pipe fittings and connectors Respiratory irritation may be caused if the HAB is punctured or cracked use appropriate respiratory and hand protection Skin contact with a punctured...

Страница 8: ...s of the HAB should be stored indoors in a clean dry shaded and well ventilated area at a temperature between 59 and 95 F 15 and 35 C Store the HAB no longer than 6 months The HAB must be charged to a...

Страница 9: ...t not limited to safety glasses insulated gloves and safety shoes must be present Qualified personnel are defined as being a trained and locally certified electrician or installer who has all the foll...

Страница 10: ...4000cycles Advanced High Low temperature cycle performance Intelligent LED LCD display Support for up to 14 HAB battery Leader plus 13 Followers modules in parallel The wiring panel of the HAB has be...

Страница 11: ...ns describe the HAB system Note Specifications are subject to change without prior notice The following are specifications only NOT set points Item Specification Battery Type LiFePO4 Internal Resistan...

Страница 12: ...ion protocol Mod bus Can bus High Voltage Cutout 60 0 5 V not a set point Low Voltage Cutout 48 0 V not a set point Maximum Cell Balancing Current 70 mA Maximum Continuous Charge Current 120 A not a s...

Страница 13: ...Location Indoors away from direct exposure to rain or sun Operating Temperature 32 to 113 F 0 to 45 C Recommended Operating Temperature 59 to 95 F 15 C to 35 C Short Term less than one month Storage...

Страница 14: ...5 kg net 286 lb 130 kg gross KiloVault HAB Height 32 in 812 8 mm KiloVault HAB Width 22 5 in 571 5 mm KiloVault HAB Depth 9 2 in 233 7 mm Mounting Plate Height 18 in 458 1 mm Mounting Plate Width 22 3...

Страница 15: ...r ports PG42 Approx 2 1 in 55mm Small communication ports PG21 Approx 1 1 in 28mm 3 4 Certifications Cell Certifications o UL1642 o UL9540 o IEC62619 o UN38 3 Complete Unit Certifications o cETLus UL...

Страница 16: ...HAB is heavy over 250 lb 105 kg and may cause serious back injury Lift with multiple people and lifting equipment rated to lift and support at least 300 lb Warning Do not dispose of this product with...

Страница 17: ...troubleshooting Depending on your HAB unit s position viewing this information after installation may be difficult It may be easier to open the tabs at the bottom along the sides of the box and remove...

Страница 18: ...ndles on the sides of the HAB to assist when lifting The built in side handles are designed to help lift the battery once up righted but are of only partially helpful while the battery is still laying...

Страница 19: ...This manual is for use by qualified personnel only Rev 5 0 2022 17 HAB Inst UserManual REV5 0 indd 17 HAB Inst UserManual REV5 0 indd 17 10 10 22 3 46 PM 10 10 22 3 46 PM...

Страница 20: ...quipment capable of lifting and supporting at least at least 230 lb 105 kg Drill and drill bit for drilling pilot holes for the mounting plate If you will be mounting onto concrete or masonry you will...

Страница 21: ...ach of children and animals Do not install near a transformer or any other strong electromagnetic field Strong electro magnetic fields can disrupt the HAB communication system Choose a wall capable of...

Страница 22: ...el only 4 5 Install the HAB Wall Mounting Plate The HAB comes with the single mounting plate option Rev 5 0 Figure 8 Wall Mounting Plate 20 HAB Inst UserManual REV5 0 indd 20 HAB Inst UserManual REV5...

Страница 23: ...oose holes so that you can mount the plate using at least four of the widely spaced holes Use a level to ensure that the plate is level Refer to Section 4 5 1 Mounting Surface for information regardin...

Страница 24: ...installing If you are anchoring into concrete or masonry the minimum strength of the concrete must be at least 2500 PSI while the minimum strength of the masonry must be at least 1500 PSI Drill holes...

Страница 25: ...s ports and replace them with the included strain reliefs The large strain relief will accept up to 2 0 wire 4 6 Connecting the HAB to Your Inverter NOTE Note When making the connections be sure to ob...

Страница 26: ...reliably connected to ground protective earth by appropriately sized equipment grounding conductors System grounding for the AC and DC systems must be done according to all applicable NEC and local i...

Страница 27: ...inverter or to the DC bus if installing to multiple units making sure to use over current protection as required Torque the battery cable terminals to 15Nm 11 ft lb or 132 in lbs Note Only 1 0 or 2 0...

Страница 28: ...her units one by one by pressing each unit s power button 2 Set the disconnect switch on the side of the HAB to the OFF position 3 Disconnect all communication cables as applicable 4 Disconnect the DC...

Страница 29: ...ent required by regional authority This is purely a graphical representation It is extremely important to make all conductors to each battery the same length to help ensure they contribute balanced cu...

Страница 30: ...s in a standard 3 phase system Different inverters may have different wiring 4 6 6 Optional Battery Combiner Box and Bus Bar When using a battery combiner box and bus bar it is still critical to get a...

Страница 31: ...cation cable the Leader address must be on off off off Module Number DIP Switch Settings Switch 1 Switch 2 Switch 3 Switch 4 Leader Singles KIloVault HAB OFF OFF OFF OFF Leader Multiple KIloVault HAB...

Страница 32: ...ation is a custom RJ485 non standard Warning Do not plug the HAB to Inverter Mod bus cable into the CAN Bus port Do not plug the HAB to HAB CAN bus cable into the Mod bus port CAN Bus Pin Number CAN B...

Страница 33: ...eration Maintenance Monitoring 5 1 HAB Control Panel The KiloVault HAB control panel displays a variety of useful information regarding the operation of your system This manual is for use by qualified...

Страница 34: ...checked only through the unit s Wi Fi hotspot using the mobile application On Steady Normal Wi Fi status Number of semi circles 1 to 3 indicates the Wi Fi signal strength Alarm or Warning Indicators T...

Страница 35: ...ge alarm occurs you can ignore it You will still be below the high voltage protection Note If this does occur the alarm will not clear until the voltage falls below 54 4 0 5 V The HAB unit s SoC and c...

Страница 36: ...or Sol Ark Equipment LBCO Delay 3 seconds LBCO Hysteresis 2 V Max Bulk Current Set to whatever percentage of the inverter current plus the charge controller current is less than or equal to 100 A Abso...

Страница 37: ...ng from solar before charging by AC just above the inverter charger s recharge re bulk voltage of 51 4 V Battery Monitor Midpoint Sensor If you are using a battery monitor with midpoint sensors secure...

Страница 38: ...Switch The status should change to No charge or discharge Figure 20 HAB iT Basic Screen Slider Switch KiloVault HAB firmware updates take about 10 minutes Firmware updates are usually timed to take pl...

Страница 39: ...l will again light for 1 minutes If there is an alarm condition the RED Alarm LED will light plus one or more of the alarm or pro tection state indicators at the right of the control panel will light...

Страница 40: ...tructions Do not dispose of this equipment with household waste 6 Troubleshooting 6 1 BMS Protection Alarm Conditions Alarm events cause the ALARM LED on the front panel to flash Protection events cau...

Страница 41: ...y or lower Low Voltage alarm for each cell 3 00 0 03 V Low Voltage protection for each cell 2 70 0 03 V Delay time 1s Low Voltage release for each cell 3 10 0 03 V Low Voltage alarm for total voltage...

Страница 42: ...0 C 3 C Discharge High Temperature protection 149 F 5 4 F 65 C 3 C Discharge High Temperature release 131 F 5 4 F 55 C 3 C Charge Low Temperature Alarm 37 4 F 5 4 F 3 C 3 C Charge Low Temperature Prot...

Страница 43: ...r tem perature Charge or Discharge Over Current Reduce the charging or discharging current The battery will auto release in one minute Battery Short Circuit Check the external power connections of the...

Страница 44: ...front panel power switch If the problem per sists you have the option of operating your bank with out inter battery communication You can do this by removing all of the communication cables port ter m...

Страница 45: ...voltage units are not discharging Low voltage RUN LED flashing The low voltage unit has been re moved from parallel connection with the rest of the bank When the rest of the bank is dis charged to wi...

Страница 46: ...nly 6 5 Initial HAB Unboxed Voltage If your HAB has a low initial voltage when unboxed refer to the following information If when you turn on your KiloVault HAB you measure a very low voltage under 40...

Страница 47: ...The KiloVault HAB iT monitoring software for iOS and Android mobile devices can be down loaded from both the iOS and Android app stores There is not a desktop version of KiloVault HAB iT 7 3 Contact...

Страница 48: ...ep Cycle Solar Batteries KiloVault LLC 330 Codman Hill Road Boxborough MA 01719 1 888 218 5924 info kilovault com www kilovault com JUNE 2022 Rev 5 0 HAB Inst UserManual REV5 0 indd 46 HAB Inst UserMa...

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