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KTM-1000 

 

 

                           

 

29 

 

 

 

Measuring Torque

 

 

 

Rundown Joint

 

A  rundown  joint  is  offered  with  the  KTM-1000  torque  tester  for  testing  power  tools.  The  rundown  joint 
simulates  the  tightening  of  a  threaded  fastener  by  allowing  the  tool  to  run  at  free  speed  before 
fastening  and  shutting-off.  Before  starting  each  rundown, reverse (back out) the fastener until it is loose, 
but not completely backed  out of the thread. Hold the tool firmly, keeping the drive of the tool properly 
aligned  with the fastener during each rundown. 
 
 
 
 
 
 
 
 
 
The rundown joint consists of the following parts: 

 

 

Main body with male square drive and internal thread to accept the rundown  fastener.   
The square drive installs into the matching female square drive socket  of the torque tester. 

 

Belleville (spring) washer stack to simulate the action of a joint being fastened. 

 

Spacer, roller bearing, and guide bushing to transfer the rotational tightening of  the   
fastener to the belleville washer stack and main body. 

 

Socket head  cap screw and  corresponding driver bit. The driver  bit is  installed  into  the   
tool  being  tested.  It  is  used  to  tighten/loosen  the  cap  screw  during  testing. 

 

Outer protective cover to enclose the moving parts of the test joint when being  used.   
Remove the cover to reconfigure the washer stack by loosening the two  set screws   
at the base of the cover and lifting it straight up. Replace the cover  and secure the   
set screws before placing the rundown joint into service. 

 

The belleville washer stack in the rundown joint may be 
removed  and  reconfigured  to  simulate  various  types  of 
joints.  The  6  washers  can  be  stacked  one  up/one  down 
for  a  soft  joint, or nested in groups of 2, 3, or 6 as shown 
for harder joint  configurations.  Please  make  sure  to  use 
all  of  the  supplied  washers  to  prevent  the  cap  screw 
from  bottoming  out  during  rundowns.  The  threads  of 
the  cap  screw  are  lightly  greased  at  assembly.  Please 
re-apply  a  light  coat  of  grease  as  required  to  maintain 
smooth  rotation  of  the  cap  screw.  Discontinue  use  if 
the  rundown  joint  appears  to  be  binding  or  acting 
inconsistently. 

Note: 

A  torque  tester  used  in  conjunction  with  a  rundown  joint  provides  a  good  indication  of  the 

repeatability  (capability)  of  a  mechanical  clutch  power  screwdriver.  Since  the  torque  output  of 
mechanical  clutch power  tools is joint and operator dependent, the actual torque value displayed on the 
tester  may  vary  from  the  final  torque  of  the  installed  fastener  in  the  workpiece.  It  is  strongly  advised 
that  the  user  audits  the  final  torque  of  an  installed  fastener(s)  to  ensure  that  the  power  tool  is  set 
properly to meet their requirements. 

Содержание KTM-1000

Страница 1: ...UE METER INSTRUCTION MANUAL KTM 1000 KILEWS INDUSTRIAL CO LTD Y2F144 2 006 Note To prevent battery life decline for a long period of time without usetorque meter needs to activate the battery at least...

Страница 2: ...KTM 1000 1 2 2 3 3 4 4 4 5 6 6 7 8 11 11 11 11 12 12 12 12 13 13 14 14 14 14 15 15 15 15 16...

Страница 3: ...KTM 1000 2...

Страница 4: ...KTM 1000 3 1 1 4 M10 x 1 25 KTM 1000 KTM 1000 1 LCD 2 3 SD 4 5 Mini USB 6 KTM 1000 KTM 1000 KTM 1000 KTM 1000 24 KTM 1000 KTM 1000 SETTINGS CLOCK 24 KTM 1000 KTM 1000 1 2 KTM 1000 3 4 5 6 KTM 1000 5...

Страница 5: ...KTM 1000 4 1 2 KTM 1000 Power Off...

Страница 6: ...KTM 1000 5 3 Measure Mode Peak Track Quick Run Settings System Info Torque Calculator Auto Clear Sleep Mode Back Light Profiles Language Clock Brightness Auto Start Settings Lock PIN PIN 1234...

Страница 7: ...KTM 1000 6 1 Peak Track 1 2 1 1 3 1 Measure Mode 2 Peak Next 3 Next 4 1 2 USB 3 3 4...

Страница 8: ...KTM 1000 7 1 2 1 2 3 SD SD USB USB X 2 Peak Track Graph Clear Track 2 1 3 1 Quick Run 2 3...

Страница 9: ...KTM 1000 8 1 2 Graph 3 Clear 3 8 3 1 1 Settings 2 Profiles 3 4 Profile Status Units Target torque Variance Peak threshold Test Direction Filter...

Страница 10: ...KTM 1000 9 5 Profiles 6 Next 7 Status 8 ACTIVE OK 9 OK 10 Target torque 11 OK 12 Variance 13 10 14 Peak threshold 15 OK...

Страница 11: ...KTM 1000 10 16 Test Direction 17 OK 18 Filter 19 100 OK 20 Set ACTIVE Ft Lbs In Lbs In Oz Nm Kgf Cm Kgf m Gf Cm cNm 100kg 10 CW CCW Both Directions...

Страница 12: ...KTM 1000 11 4 System Info 5 Torque Calculator 6 Auto Clear 1 9 Off 7 Sleep Mode 1 40 Off...

Страница 13: ...KTM 1000 12 8 Back Light 30 8 Off 9 Language 10 Clock 11 Brightness...

Страница 14: ...KTM 1000 13 12 Auto Start None 13 Settings Lock PIN PIN 1234 13 1...

Страница 15: ...KTM 1000 14 1 KTM 1000 2 Belleville 3 6 2 3 6 2 3 6...

Страница 16: ...KTM 1000 15 1 6 12 2 3...

Страница 17: ...100N m 0 5 10 19 9N m 1 5 9 9N m 2 1 Cp Cpk Sigma SD 8 In Oz In Lb Ft Lb Nm cNm KgCm gfCm Kgm 8 12 KTM 1000 8 5 0 100 0 Nm 0 5 20 100 Nm 1 0 10 20 Nm 2 0 5 10Nm SD USB mini 3 7V 4400 mAh Lithium Ion...

Страница 18: ...erms 20 Display Features and Settings 21 23 Display Screen 21 Main Menu 21 Settings 22 23 Editing Profiles 24 Settings Lock 25 Measuring Torque 26 28 Collecting Torque Data 26 Using Quick Run 26 Using...

Страница 19: ...s unit unless you are an authorized service technician Always unplug unit before inspecting cleaning or performing maintenance on the unit Never perform maintenance on unit that is not in accordance w...

Страница 20: ...r Made in North America 1 year warranty Processes statistical calculations Cp Cpk Sigma On Screen graphing capability for tool performance analysis Export data to SD Card Automatic screen rotation lev...

Страница 21: ...ompt or further changes need to be made please go to the SETTINGS menu and select CLOCK adjustments Please note that the date on the included calibration certificate is the date that the tester was ca...

Страница 22: ...that a tool experiences Track Track mode is used to measure the amount of force that is applied to the transducer in real time Peak Filter The expected period of time needed to capture a peak millise...

Страница 23: ...en they want to power down the unit SystemInfo The system information menu allows the user to access various information about the unit including the software version the serial number battery informa...

Страница 24: ...ally shuts down the torque tester when it is not in use in order to conserve battery life The time before automatic shutdown can be set from 1 to 40 minutes using the numbers on the keypad or the feat...

Страница 25: ...g the numbers on thekeypad Brightness The brightness setting allows users to adjust the touch screen s level of brightness The brightness can be increased or decreased to the desired level by using th...

Страница 26: ...before they can be used Units The units in which torque will be measured when this profile is active Options are Ft Lbs In Lbs In Oz Nm Kgf Cm Kgf m Gf Cm and cNm Target Torque The desired torque valu...

Страница 27: ...dited but active profiles can be selected clock settings are locked but other settings can be adjusted Settings User is locked into a single profile clock settings are locked but other settings can be...

Страница 28: ...ap fastening Using Quick Run Quick run provides quick and simple access to the torque tester s measuring capability The arrows beneath the readout allow the user to select units of measurement and to...

Страница 29: ...ode screen pressing the graph icon will display statistics about thecollecteddataset Pressingthe red X icon will clear the data logged by the unit Data is exported to an SD card in the form of a Rich...

Страница 30: ...being used Remove the cover to reconfigure the washer stack by loosening the two set screws at the base of the cover and lifting it straight up Replace the cover and secure the set screws before placi...

Страница 31: ...eunit Sleep mode time set too short Adjustsleep mode time Unit will not turn on Lowbattery Rechargetheunit Flash memory error Perform hard reset CalibrationofUnit Periodic calibrations are required in...

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