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Step 28: Lower Cafe Wall Assembly

Part 1

Place 1 (1870) Trim Short tight to the top of (1874) Side Ground and the outside edge of (1847) Siding on the

Door Wall side of the assembly. Attach to (1500) Post with 3 (S2) #8 x 1-1/2” Wood Screws. (fig. 28.1 and 28.2)

Tight to top of (1874) Side Ground and tight to (1870) Trim Short attach (1852) CE Siding to both (1500) Posts

with 2 (S0) #8 x 7/8” Truss Screws as shown in fig. 28.2.

Tight to (1852) CE Siding and top of (1874) Side Ground attach a second (1870) Trim Short to (1500) Post

with 3 (S2) #8 x 1-1/2” Wood Screws. The (1870) Trim Short should overhang the (1500) Post by 5/16”. (fig 28.2)

Install 5 more (1852) CE Siding directly above the first, attaching to both (1500) Posts with 2 (S0) #8 x 7/8”

Truss Screws per board. (fig. 28.2)

Hardware

Wood Parts

Fig. 28.1

Fig. 28.2

1852

Door Wall Side

1500

1870

1874

x 2 per board

Flush

1870

1500

12 x

#8 x 7/8” Truss Screw

6 x

#8 x 1-1/2” Wood Screw

6 x

CE Siding 3/8 x 3-1/2 x 36”

2 x

Trim Short 1 x 2-1/2 x 19-5/8”

1852

1870

Flush to (1847)

Siding on Door Wall

Содержание F270855

Страница 1: ...on assembly WARNING 14 5 13 6 26 6 26 5 9400855 Rev 03 30 2020 Table of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4...

Страница 2: ...nd loose ll surfacing materials washing away during heavy rains D Never add extra length to chain or rope The chains or ropes provided are the maximum length designed for the swinging element s O NOT...

Страница 3: ...rect depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heav...

Страница 4: ...f the play season This will cause splintering of wood Check for sharp edges or protruding screw threads Add washers if required materials to prevent compaction and maintain appropriate Check twice a m...

Страница 5: ...and interior moisture content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wettin...

Страница 6: ...is product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty This Limited Warranty does NOT cover Any inspection cost Labor and or costs for...

Страница 7: ...screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until inst...

Страница 8: ...le HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm H...

Страница 9: ...3 8 85 7 60 3 2 3 8 15 9 5 8 1505mm KIDKRAFT DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent mi...

Страница 10: ...1 x 4 Actual Size x 1 x 1 x 3 Part Identification Reduced Part Size Part Identification Reduced Part Size 4pc 1846 CE Wall 1 x 4 x 34 Box 2 3631846 1pc 1808 Short Trim 1 x 2 x 19 5 8 Box 3 3641808 1p...

Страница 11: ...5 Part Identification Reduced Part Size Part Identification Reduced Part Size 2pc 0357 Tarp Front Back 1 x 4 x 47 3 4 Box 2 3640357 1pc 1857 Top Back 1 x 4 x 46 1 2 Box 2 3641857 4pc 0606 CE Access B...

Страница 12: ...Part Identification Reduced Part Size 4pc 0369 Lower Diagonal 2 x 3 x 37 Box 2 3640369 1pc 0522 Window Dormer Cleat 5 4 x 2 x 8 Box 3 3630522 1pc 1862 SW Support 5 4 x 4 x 46 1 2 Box 2 3641862 1pc 187...

Страница 13: ...ification Reduced Part Size Nominal Size 2 x 3 2 x 4 2 x 6 Actual Size 1 x 2 1 x 3 1 x 5 Part Identification Reduced Part Size Part Identification Reduced Part Size 1pc 4919 SW Rail Block 2 x 4 x 5 3...

Страница 14: ...1X 9750856 Caf Canopy 1X 9200840 Caf Canopy Frame 1X 3320401 Flower Box Set Green 1X 9200140 2pk MB Mount Strap Set 1X 9200300 2pk Monkey Bracket Set 1X 9201103 4pk Corner Brace Set 1X 9209900 Window...

Страница 15: ...8 Hex Bolt 1 4 x 4 1 4 9277241 4pc LS1 Lag Screw 1 4 x 1 1 2 9262212 3pc LS2 Lag Screw 1 4 x 2 1 2 9272222 8pc LS3 Lag Screw 1 4 x 3 9262230 1pc H1 Hex Bolt 1 4 x 1 1 2 9277212 4pc H3 Hex Bolt 1 4 x 2...

Страница 16: ...6 x 4 9277340 4pc G1 Hex Bolt 5 16 x 1 1 2 9277312 2pc Z Hex Bolt 5 16 x 6 9277360 4pc G2 Hex Bolt 5 16 x 1 9277310 4pc G7 Hex Bolt 5 16 x 5 1 2 9277352 5pc G5 Hex Bolt 5 16 x 4 1 2 9277342 Hardware I...

Страница 17: ...4 Barrel Nut 9248200 16pc S8 Pan Screw 12 x 3 4 9264603 39pc TN1 1 4 T Nut 9285200 44pc LW1 1 4 Lock Washer 9253200 44pc FW2 5 16 Flat Washer 9251300 70pc FW1 1 4 Flat Washer 9251200 19pc FW0 3 16 Fl...

Страница 18: ...ll need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sh...

Страница 19: ...s from forming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 0630 and 0631 CE Rock Board fig 2 2 and attach using 1 PB2 1 4 x 1 1...

Страница 20: ...u Swing Hangers pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 83 5 8 1 x Back Beam 2 x 6 x 83 5 8 1826 1825 Fig 3 4 Bolt Thru Swing Hangers Wood Parts Hardware Other Parts Fig 3 1 C Atta...

Страница 21: ...ts with lock washer flat washer and t nut fig 3 1 Wood Parts Hardware 2 x 5 16 x 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 1...

Страница 22: ...wing End Assembly flares out at an angle fig 5 4 C Attach 2 Glider Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolt with 2 flat washers lock nut per Glider Hanger fig 5 1 5 3 Glider...

Страница 23: ...n the bottom of the board Note Pilot holes at top of board C Attach 578 1 1 8 x 15 7 8 Dowels to both rails with 2 S3 8 x 2 1 2 Wood Screws per dowel fig 6 3 B Make sure shoulder of dowel is against e...

Страница 24: ...bolts from Steps D E fig 7 3 Note Pre drill all holes using a 1 8 drill bit before installing the lag screws and wood screws A Insert 1 858 1 1 8 x 18 5 8 Dowel into 2 1367 Post MK as shown in fig 7 1...

Страница 25: ...ach the correct end using the 1 1 4 measurement shown in fig 8 2 as your guide B Attach Monkey Bracket to both 1367 Post MKs with 2 S6 12 x 1 Pan Screws per bracket fig 8 2 Note Pre drill all holes us...

Страница 26: ...h 1 0501 Joist to another at the peak using 1 S4 8 x 3 Wood Screw fig 9 1 C Place the Roof Supports and Joist Assemblies in the pattern shown in fig 9 1 Once in the pattern check that the assemblies h...

Страница 27: ...h to each 0863 Roof Support with 3 S0 8 x 7 8 Truss Screws fig 9 2 and 9 4 F On one side of the assembly evenly space and attach 11 0517 Cedar Roofing leaving no gaps with 3 S0 8 x 7 8 Truss Screws pe...

Страница 28: ...S5 8 x 1 2 Pan Screws as shown in fig 9 6 J Attach the Dormer Sides and Front to the Right and Left Window Dormer Roof with 6 S5 8 x 1 2 Pan Screws fig 9 6 Fig 9 5 Fig 9 6 0521 Front Dormer Dormer Sid...

Страница 29: ...ect pre drill using a 1 8 drill bit then attach 0522 Window Dormer Cleat to Roof Assembly from underneath the assembly with 2 S1 8 x 1 1 8 Wood Screws fig 9 7 L Hang the Dormer Assembly on the tenth 0...

Страница 30: ...bly and attach to 0863 Roof Supports with 8 S8 12 x 3 4 Pan Screws with 1 4 flat washer per Peak Detail Green as shown in fig 9 9 x 8 per detail Fig 9 9 S8 0863 Other Parts Hardware 16 x 12 x 3 4 Pan...

Страница 31: ...r and t nut as shown in fig 10 1 Keep bolts loose B Make sure assembly is square and then fasten 1501 Floor End to 1500 Posts in the top holes using 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 1...

Страница 32: ...t washer and t nut for each board to 2 1500 Posts fig 11 1 Note Keep all bolts loose B Place 1861 SW Mount across 1501 Floor End and 1865 SW Roof Side then attach using 2 G4 5 16 x 4 Hex Bolts with lo...

Страница 33: ...and t nut per diagonal fig 11 2 E Attach the other end of 0369 Lower Diagonal to each 1500 Post with 1 LS3 1 4 x 3 Lag Screw with flat washer per diagonal fig 11 2 Wood Parts Hardware Fig 11 2 2 x 1...

Страница 34: ...of the assembly attach 0799 Floor Back to both 1500 Posts using 2 H5 1 4 x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 12 1 The middle bolt hole should be towards the bottom Note Pre d...

Страница 35: ...8 then attach to both 1500 Posts using 4 S7 12 x 2 Pan Screws with 3 16 flat washers fig 13 2 Wood Parts Hardware Fig 13 2 4 x 12 x 2 Pan Screw 3 16 flat washer 1 x 1 4 x 3 Hex Bolt 1 4 lock washer 1...

Страница 36: ...vider to 0799 Floor Back with 1 H1 1 4 x 1 1 2 Hex Bolt with lock washer flat washer and t nut and to 1505 Front Top with 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and t nut fig 14 1 and...

Страница 37: ...you will re install them after the 0790 Floor Joist is attached fig 15 1 B From inside of the assembly measure 2 down from the top of each 1501 Floor End fig 15 2 and then attach 0790 Floor Joist to...

Страница 38: ...Part 1 A On the front of the assembly attach 0795 Side Joist to the inside of 0799 Floor Back with 2 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut in the outside holes and 2 S7 12 x...

Страница 39: ...ide of 1860 MK Mount to the inside of 1873 Back Floor with 1 H3 1 4 x 2 1 2 Hex Bolt with lock washer flat washer and t nut per board in the outside holes Make sure both boards are level then attach 1...

Страница 40: ...851 Cedar Floor Boards 1 1854 Centre Gap Board so the gap in the board fits around the 1860 MK Mount and 3 more 1851 Cedar Floor Boards Make sure all boards are evenly spaced fig 17 1 B Attach all boa...

Страница 41: ...8 x 2 1 2 Wood Screw 2 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 Step 18 Attach Ground Stakes MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND Warning To prevent tipping and avoid pote...

Страница 42: ...o 1501 Floor End and 1865 SW Roof Side using 4 S1 8 x 1 1 8 Wood Screws per board Make sure the bottom of the boards are tight against 1853 Cedar Gap Board The distance between 1861 SW Mount and 1846...

Страница 43: ...d fig 20 1 C Attach Cafe Canopy Frame to 1500 Posts with 1 S6 12 x 1 Pan Screw per side fig 20 1 D Make sure the Cafe Canopy is smooth and tight then attach to the front face of 1501 Floor End with 5...

Страница 44: ...d between 1852 CE Siding and 1501 Floor End C Tight to 1852 CE Siding and top of 1501 Floor End attach a second 1859 Wall Trim to 1500 Post with 2 S2 8 x 1 1 2 Wood Screws fig 21 2 D Install 2 more 18...

Страница 45: ...2 0606 CE Access Boards to 1867 Top Side and 1851 Cedar Floor Board with 4 S1 8 x 1 1 8 Wood Screws per board fig 21 3 and 21 4 H Place 2 1866 Window Uprights 6 in from each CE Access Board 0606 and...

Страница 46: ...top of 1851 Cedar Floor Board on the inside of the assembly attach 1876 Window Cross to both 0606 CE Access Boards with 2 S1 8 x 1 1 8 Wood Screws fig 21 7 1876 Fold Mesh both sides inward by 75mm Pli...

Страница 47: ...rew S0 Step 21 Cafe Window Assembly Part 4 K From the outside of the assembly attach 1852 CE Siding to each 1866 Window Upright with 2 S0 8 x 7 8 Truss Screws per siding fig 21 8 and 21 9 Fig 21 8 Fig...

Страница 48: ...2 Wood Screws fig 22 1 and 22 2 B Attach 1 0528 Side Chalkwall flush to the outside edges of 1500 Post and 1860 MK Mount and tight to the top of 5265 Cedar Wall with 5 S2 8 x 1 1 2 Wood Screws per bo...

Страница 49: ...Chalkwall Tarp to 1857 Top Back 5265 Cedar Wall and both 0528 Side Chalkwalls using 12 S5 8 x 1 2 Pan Screws with 8 flat washer as shown in fig 23 1 and 23 2 Fig 23 1 0528 S5 x 12 with 8 flat washer...

Страница 50: ...Screws per 0357 Tarp Front Back fig 24 1 and 24 2 B At all 4 corners centre and attach 1 Corner Brace using 3 S5 8 x 1 2 Pan Screw per brace as shown in fig 24 1 and 24 3 Hardware Other Parts Wood Par...

Страница 51: ...7 Floor Gussets to 1500 Posts with 1 LS3 1 4 x 3 Lag Screw with flat washer per gusset in the pre drilled holes as shown in fig 25 3 C Attach each 0367 Floor Gusset to 1501 Floor End using 2 S2 8 x 1...

Страница 52: ...2 Wood Screws This will overhang the 1500 Post fig 26 2 D Install 5 more 1852 CE Siding directly above the first attaching to both 1500 Posts with 2 S0 8 x 7 8 Truss Screws per board fig 26 2 E Tight...

Страница 53: ...x 1 1 8 Wood Screws per board fig 26 3 and 26 4 G From the outside of the assembly attach 1852 CE Siding to each 1858 Short Wall Support with 2 S0 8 x 7 8 Truss Screws per siding fig 26 5 and 26 6 Har...

Страница 54: ...Make sure 1814 Wall Support is square to 0351 Front Back fig 27 2 27 3 and 27 4 C Place 1809 Door Trim flush to the door side edge of 1814 Wall Support and tight to the bottom of 1869 Door Top with 4...

Страница 55: ...m inside the assembly centred over the pilot holes in 1847 Siding attach 1814 Wall Support to 1873 Back Floor and 0351 Front Back with 4 S1 8 x 1 1 8 Wood Screws fig 27 8 G From the outside of the ass...

Страница 56: ...ht to 1852 CE Siding and top of 1874 Side Ground attach a second 1870 Trim Short to 1500 Post with 3 S2 8 x 1 1 2 Wood Screws The 1870 Trim Short should overhang the 1500 Post by 5 16 fig 28 2 D Insta...

Страница 57: ...8 5 F Attach 1868 Table Support to 0376 Table Top with 5 S7 12 x 2 Pan Screws fig 28 4 G Place the Table Top Assembly tight to the top of 1852 CE Siding and attach to both 1500 Posts with 4 S3 8 x 2 1...

Страница 58: ...8 x 1 1 8 Wood Screws per board fig 28 8 and 28 9 I From the outside of the assembly attach 1852 CE Siding to each 1858 Short Wall Support with 2 S0 8 x 7 8 Truss Screws per siding fig 28 10 Hardware...

Страница 59: ...fig 29 2 C Tight to the bottom of 0799 Floor Back and flush to the edges of both 1500 Posts attach 1 1849 Cedar Siding with 2 S0 8 x 7 8 Truss Screws fig 29 2 D Install another 1849 Cedar Siding dire...

Страница 60: ...d Screws as shown in fig 29 4 and 29 5 G Measure 23 3 16 from the outside edge of 1500 Post on the Swing Wall side From the inside of the assembly attach 1 1814 Wall Support to 0799 Floor Back and 035...

Страница 61: ...ith 2 S0 8 x 7 8 Truss Screws per board fig 29 6 and 29 7 K Pre drill with a 1 8 drill bit though 1848 CE Siding then re attach 0369 Lower Diagonal to 1500 Post with the previously removed LS3 1 4 x 3...

Страница 62: ...to the siding and from the inside of the assembly attach Door Window to 1848 CE Siding and 1850 Siding with the included hardware fig 30 1 and 30 2 Other Parts Door Window 1850 1848 1814 Fig 30 1 Fig...

Страница 63: ...oists using 1 S2 8 x 1 1 2 Wood Screw per side fig 31 1 and 31 2 C Attach 1 0514 Roof Brace to each 0863 Roof Support so it is tight against the angled edge of the Roof Supports using 2 S2 8 x 1 1 2 W...

Страница 64: ...seat as in fig 32 1 B Keeping the Cross Brace tight to the Seat Assemblies fasten the Cross Brace to each of the Seat Assemblies using the hardware provided fig 32 2 1 4 Flat washer Seat Seat Support...

Страница 65: ...g 33 1 and 33 2 B Attach a Flower Box centred under the window on 1851 Cedar Floor Board with 2 S5 8 x 1 2 Pan Screws as shown in fig 33 1 and 33 3 Hardware 2 x 8 x 1 2 Pan Screw 4 x 5 16 x 1 Hex Bolt...

Страница 66: ...g to 1860 MK Mount with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer in the centre hole and 2 S6 12 x 1 Pan Screws in the 2 end holes as shown in fig 34 3 Pre drill all pilot holes using a 1 8 drill b...

Страница 67: ...Wood Screws fig 34 1 and 34 4 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check first for un...

Страница 68: ...der and 1500 Post fig 35 1 and 35 2 B Attach slide to fort through the 0799 Floor Back using 3 S7 12 x 2 Pan Screws fig 35 2 and 35 3 Step 35 Attach Slide to Fort Fig 35 1 x 3 0799 S7 Fig 35 3 Fig 35...

Страница 69: ...ails to 0799 Floor Back using 4 S15 8 x 1 3 4 Wood Screws as shown in fig 36 3 B Attach 0606 CE Access Board to top of Rock Wall Assembly flush to top of 0349 Rock Rail using 4 S2 8 x 1 1 2 Wood Screw...

Страница 70: ...x 2 1 2 Wood Screws per ground stake fig 37 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not ch...

Страница 71: ...flat washer and t nut and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and 1 lock nut as shown in fig 38 1 and 38 2 5 16 Lock Washer 5 16 Flat Washer 5 16 T Nut 1861 Fig 38 1 1 x 5 16 x 4 1 2 Hex Bolt 5...

Страница 72: ...rews per ground stake fig 39 1 and 39 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check fi...

Страница 73: ...thread past the nut 5 16 Lock Nuts Step 40 Glider Assembly A Attach 1 Glider End to the Glider Seat using 1 5 16 Glider Long Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Glider E...

Страница 74: ...ings to the Bolt Thru Swing Hangers fig 41 1 Use an extra Flat Washer If Bolt protrudes beyond T Nut Warning Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate...

Страница 75: ...rning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model Final Step Attach I D Plaque WA...

Страница 76: ...e of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Ve...

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