EMA -68
ENGINE MECHANICAL SYSTEM
REASSEMBLY
E2B1FCB7
NOTE
•
Thoroughly clean all parts to assembled.
•
Before installing the parts, apply fresh engine oil
to all sliding and rotating surfaces.
•
Replace all gaskets, O-rings and oil seals with
new parts.
1.
Assemble piston and connecting rod.
1)
Use a hydraulic press for installation.
2)
The piston front mark and the connecting rod
front mark must face the timing belt side of the
engine.
A
KCRF168A
2.
Install piston rings.
1)
Install the oil ring spacer and 2 side rails by hand.
2)
Using a piston ring expander, install the 2 com-
pression rings with the code mark facing upward.
3)
Position the piston rings so that the ring ends are
as shown.
ECKD321A
3.
Install connecting rod bearings.
1)
Align the bearing claw with the groove of the con-
necting rod or connecting rod cap.
2)
Install the bearings(A) in the connecting rod and
connecting rod cap(B).
A
B
KCRF118B
4.
Install main bearings.
NOTE
Upper bearings have an oil groove of oil holes; Lower
bearings do not.
1)
Align the bearing claw with the claw groove of the
cylinder block, push in the 4 upper bearings(A).
A
KDRF216A
2)
Align the bearing claw with the claw groove of the
main bearing cap, and push in the 4 lowerbear-
ings.
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