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EMA -6

ENGINE MECHANICAL SYSTEM

TIGHTENING TORQUE

Item

Quantity

kgf.m

lb.ft

Crankshaft pulley bolt

284.2 ~ 303.8

29.0 ~ 31.0

209.76 ~ 224.22

Timing chain cover bolt B

18.62 ~ 21.56

1.9 ~ 2.2

13.74 ~ 15.91

Timing chain cover bolt C

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain cover bolt D

58.80 ~ 68.80

6.0 ~ 7.0

43.40 ~ 50.63

Timing chain cover bolt E

58.80 ~ 68.80

6.0 ~ 7.0

43.40 ~ 50.63

Timing chain cover bolt F

24.50 ~ 26.46

2.5 ~ 2.7

18.08 ~ 19.53

Timing chain cover bolt G

21.56 ~ 23.52

2.2 ~ 2.4

15.91 ~ 17.36

Timing chain cover bolt H

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain cover bolt I

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain cover bolt J

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Cam to cam guide bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain auto tensioner bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain auto tensioner nut

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain guide bolt

19.60 ~ 24.50

2.0 ~ 2.5

14.17 ~ 18.08

Oil pump chain cover bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil pump chain tensioner bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil pump chain guide bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil pump chain sprocket bolt

18.62 ~ 21.56

1.9 ~ 2.2

13.74 ~ 15.91

Lower oil pan bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Drive belt auto tensioner bolt(M12)

81.4 ~ 85.3

8.3 ~ 8.7

60.0 ~ 62.9

Drive belt auto tensioner bolt(M8)

29.4 ~ 33.3

3.0 ~ 3.4

21.7 ~ 24.6

Drive belt idler bolt

53.90 ~ 57.82

5.5 ~ 5.9

39.78 ~ 42.67

OCV(oil control valve) bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Cylinder head bolt

39.2 + 120

+ 90

4.0 + 120

+ 90

28.93+ 120

Cylinder head bolt

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

CVVT

＆

exhaust cam sprocket bolt

64.68 ~ 76.44

6.6 ~ 7.8

47.74 ~ 56.42

Camshaft bearing cap bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Cylinder head cover bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Connecting rod bearing bolt

19.60 + 90

2.0 + 90

14.46 + 90

Main bearing cap inner bolt(M11)

49.00 + 90

5.0 + 90

36.16 + 90

Main bearing cap outer bolt(M8)

19.60 + 120

2.0 + 120

14.46 + 120

Main bearing cap side bolt(M8)

29.40 ~ 31.36

3.0 ~ 3.2

21.70 ~ 23.14

Oil drain cover bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Rear oil seal case bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Baffle plate bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Upper oil pan bolt

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

www.CarGarage.ir

Содержание G6DA-3.8

Страница 1: ...NSAXLE ASSEMBLY TIMING SYSTEM TIMING CHAIN CYLINDER HEAD ASSEMBLY ENGINE BLOCK COOLING SYSTEM LUBRICATION SYSTEM INTAKE AND EXHAUST SYSTEM INTAKE MANIFOLD EXHAUST MANIFOLD EXHAUST PIPE www CarGarage i...

Страница 2: ...Less than 0 03mm 0 001in 110x110 Flatness of manifold mounting Exhaust Less than 0 1mm 0 0039in Less than 0 03mm 0 001in 110x110 Camshaft Intake 46 3mm 1 8228in 46 8mm 1 8425in LH Camshaft Exhaust 45...

Страница 3: ...0 2170in Intake 41 8 42 2mm 1 6457 1 6614in Length Exhaust 41 8 42 2mm 1 6457 1 6614in Valve seat Intake 1 15 1 45mm 0 05118 0 05709in Width of seat contact Exhaust 1 35 1 65mm 0 05315 0 06496in Intak...

Страница 4: ...mm 0 0012 0 0027in 0 1mm 0 004in No 2 ring 0 03 0 07mm 0 0012 0 0027in 0 1mm 0 004in Side clearance Oil ring 0 06 0 15mm 0 0024 0 0059in 0 2mm 0 008in No 1 ring 0 17 0 32mm 0 0067 0 0126in 0 6mm 0 023...

Страница 5: ...or SL Oil pressure 130kPa 1 32kgf cm 18 77psi at 1000rpm 110 C 230 F Cooling system Cooling method Forced circulation with electrical fan Coolant quantity 9 0L 9 40U S qus 7 83lmp qts Type Wax pellet...

Страница 6: ...8 68 Oil pump chain guide bolt 2 9 80 11 76 1 0 1 2 7 23 8 68 Oil pump chain sprocket bolt 1 18 62 21 56 1 9 2 2 13 74 15 91 Lower oil pan bolt 13 9 80 11 76 1 0 1 2 7 23 8 68 Drive belt auto tensione...

Страница 7: ...4 19 6 23 52 2 0 2 4 14 5 17 36 Water temp control bolt 2 19 6 23 52 2 0 2 4 14 5 17 36 Water inlet pipe bolt 3 16 66 19 60 1 7 2 0 12 30 14 47 Air vent pipe bolt 2 9 80 11 76 1 0 1 2 7 23 8 68 Intake...

Страница 8: ...e as possible Compression pressure 1 225kPa 12 5kgf cm 177psi 200 250rpm Minimum pressure 1 078kPa 11 0kgf cm 156psi e If the cylinder compression in 1 or more cylinders is low pour a small amount of...

Страница 9: ...Remove the wiring over the surge tank 1 Disconnect the injection harness connector A 2 Disconnect the camshaft position sensor CMP harness connector B 3 Disconnect the ground line C 4 Disconnect the...

Страница 10: ...sconnect the surge tank stay 9 Remove the surge tank 10 Loosen the cylinder head cover bolts and then remove the cover A and gasket A SBLM16007L 11 Set No 1 cylinder to TDC compression a Turn the cran...

Страница 11: ...mine the required replacement adjusting tappet Valve clearance Specification Engine coolant temperature 20 C 68 F Limit Intake 0 17 0 23mm 0 0067 0 0090in Exhaust 0 27 0 33mm 0 0106 0 0129in b Turn t...

Страница 12: ...le to the calculated value NOTE Tappets are available in 41size increments of 0 015mm 0 0006in from 3 00mm 0 118in to 3 600mm 0 1417in j Place a new tappet on the cylinder head NOTE Appling engine oil...

Страница 13: ...Replace the camshaft and valve lifters Engine misfire with coolant consumption Faulty cylinder head gasket and or cranking or other damage to the cylinder head and engine block cooling system Coolant...

Страница 14: ...drive plate Repair or replace the drive plate Damaged oil pan contacting the oil pump screen Inspect the oil pan Inspect the oil pump screen Repair or replace as required Oil pump screen loose damaged...

Страница 15: ...broken head gasket 3 Inspect for cracked engine block or cylinder head 4 Inspect for a sticking fuel injector and or leaking fuel regulator Broken timing chain and or timing chain and or timing chain...

Страница 16: ...opper 09231 3C300 KCRF030D Removal and installation of the flywheel and crankshaft pulley Torque angle adapter 09221 4A000 LCAC030A Installation of bolts nuts needing an angular method Valve stem seal...

Страница 17: ...A 09222 3K000 B 09222 3C300 holder Crankshaft rear oil seal installer 09231 3C200 09231 H1100 A B ACRF003A Installation of the crankshaft rear oil seal A 09231 3C200 B 09231 H1100 Oil pan remover 0921...

Страница 18: ...efrigerant by opening the high low pres sure pipe caps and connecting the refrigerant sta tion Refer to Air conditioning system in HA Group 3 Remove the under cover A A SBLM16016L 4 Drain engine oil t...

Страница 19: ...onnectors 1 Disconnect the oil control valve OCV harness connector A and the knock sensor LH harness connector B A B SBLM16010L 2 Disconnect the MAP A ETC B ignition coil har ness connector C and the...

Страница 20: ...aust manifolds 15 Remove the front wheels and tires Refer to Suspen sion system in SS Group 16 Remove heater hose A and disconnect the brake vaccume hose B A B SBLM16017L 17 Remove the exhaust and int...

Страница 21: ...ith the heater valve open Clean the battery posts and cable terminals with sandpaper assemble them then apply grease to prevent corrosion Inspect for fuel leakage After assembling the fuel line turn o...

Страница 22: ...0 5 78 7 23 9 8 11 76 1 0 1 2 7 23 8 68 52 92 57 82 5 4 5 9 39 06 42 67 81 4 85 3 8 3 8 7 60 0 62 9 284 2 303 8 29 0 31 0 209 76 224 22 1 Drive belt 2 Drive belt tensioner 3 Idler 4 Damper pulley 5 Wa...

Страница 23: ...Crankshaft sprocket 14 Timing chain 15 Timing chain guide 16 Cam to cam guide 17 Tensioner adapter 18 Gasket 19 Oil pump chain guide 20 Oil pump temsioner assembly TORQUE N m kgf m lbf ft 9 80 11 76 1...

Страница 24: ...the drive belt A A SBLM16101L 2 Remove the power steering pump A A KDRF102A 3 Remove the air compressor A A KDRF103A 4 Remove the alternator A A KDRF104A 5 Remove drive belt idler A A KDRF105A 6 Remo...

Страница 25: ...SEMBLY ECE9DBD5 1 Remove the engine cover A SBLM16001L 2 Remove the engine room resonator A A SBLM16003L 3 After disconnecting the MAF sensor connector A and the breather hose B remove the air cleaner...

Страница 26: ...aft position sensor CMP harness connector B 3 Disconnect the ground lines C 4 Disconnect the ignition coil harness connec tor D 5 Disconnect the condensor connector E 6 Disconnect the oil control valv...

Страница 27: ...een the oil pan and the ladder frame by tapping it with a plastic ham mer in the direction of arrow After tapping the SST with a plastic hammer along the direction of arrow around more than 2 3 edge o...

Страница 28: ...A A KDRF116A 13 Remove RH timing chain auto tensioner A and RH timing chain tensioner arm B B A KDRF117A 14 Remove oil pump chain cover A A KDRF185A 15 Remove oil pump chain tensioner assembly A A KDR...

Страница 29: ...A 20 Remove crankshaft sprocket A O P RH camshaft drive A KDRF122A 21 Remove LH cam to cam guide A A KDRF123A 22 Remove LH timing chain auto tensioner A and LH timing chain tensioner arm B A B KDRF124...

Страница 30: ...on moves smoothly when the ratchet pawl is released with thin rod BELT IDLER BELT TENSIONER PULLEY 1 Check the belt for oil or dust deposits Replace if necessary Small deposits should be wiped away wi...

Страница 31: ...ightening torque 19 60 24 50Nm 2 0 2 5kgf m 14 17 18 08lb ft A KDRF125A 5 Install LH timing chain To install the timing chain with no slack between each shaft cam crank follow the below procedure Cran...

Страница 32: ...1 2kgf m 7 23 8 68lb ft A KDRF123A 9 Install crankshaft sprocket A O P RH camshaft drive A KDRF122A 10 Install oil pump chain B and oil pump sprocket A Tightening torque 18 62 21 56Nm 1 9 2 2kgf m 13...

Страница 33: ...r link of timing chain at installing timing chain KDRF129A KDRF116B 13 Install RH timing chain tensioner arm B 14 Install RH timing chain auto tensioner A Tightening torque 9 80 11 76Nm 1 0 1 2kgf m 7...

Страница 34: ...cover and on counter parts cylinder head cylinder block and lower oil pan must be free of engine oil and ETC b Before assembling the timing chain cover the liq uid sealant TB1217H should be applied on...

Страница 35: ...1 2kgf m 7 23 8 68lb ft J 1 9 80 11 76Nm 1 0 1 2kgf m 7 23 8 68lb ft K 4 9 80 11 76Nm 1 0 1 2kgf m 7 23 8 68lb ft L 1 21 56 26 46Nm 2 2 2 7kgf m 15 91 19 53lb ft New bolt D E F G G B B F I C C C J G G...

Страница 36: ...7 23 8 68lb ft A SBLM16102L 24 Using SST 09231 3C300 install crankshaft damper pulley A Tightening torque 284 2 303 8Nm 29 0 31 0kgf m 209 76 224 22lb ft A KDRF109A 09231 3C300 ECRF061A 25 Install cyl...

Страница 37: ...9 1 12 11 11 10 2 10 2 4 8 5 4 8 5 15 17 19 15 13 14 16 18 14 12 SBLM16201L CAUTION Do not reuse cylinder head cover gasket e Install ignition coil f Connect RH ignition coil connector A condenser con...

Страница 38: ...dler A Tightening torque 52 92 57 82Nm 5 4 5 9kgf m 39 06 42 67lb ft A KDRF105A 5 Install alternator 6 Install air compressor 7 Install power steering pump 8 Install drive belt A Crankshaft pulley A C...

Страница 39: ...EEECCDC0 39 2 4 0 28 93 120 90 18 62 23 52 1 9 2 4 13 74 17 36 1 RH cylinder head 2 RH cylinder head gasket 3 LH cylinder head 4 LH cylinder head gasket 5 Cylinder block TORQUE N m kgf m lbf ft EDRF00...

Страница 40: ...7 23 8 68 1 Camshaft bearing cap 2 Exhaust camshaft 3 Intake camshaft 4 Exhaust camshaft sprocket 5 CVVT assembly 6 MLA 7 Retainer lock 8 Retainer 9 Valve spring 10 Valve stem seal 11 Valve 12 OCV 13...

Страница 41: ...1 Remove exhaust manifold 2 Remove intake manifold 3 Remove timing chain 4 Remove water temperature control assembly 5 Remove camshaft bearing cap A A KDRF196A 6 Remove camshaft assembly A A KDRF197A...

Страница 42: ...Remove valves 1 Using SST 09222 3K000 09222 3C300 com press the valve spring and remove retainer lock 09222 3C300 09222 3K000 KDRF201A 2 Remove the spring retainer 3 Remove the valve spring 4 Remove t...

Страница 43: ...1in 110x110 EDQF160A 2 Inspect for cracks Check the combustion chamber intake ports exhaust ports and cylinder block surface for cracks If cracked replace the cylinder head VALVE AND VALVE SPRING 1 In...

Страница 44: ...ength Length Intake 105 27mm 4 1445in Exhaust 105 50mm 4 1535in 5 Check the surface of the valve stem tip for wear If the valve stem tip is worn replace the valve 3 Inspect valve seats Check the valve...

Страница 45: ...earance Standard Intake Exhaust 0 020 0 061mm 0 0008 0 0024in Limit Intake Exhaust 0 07mm 0 0027in CAMSHAFT 1 Inspect cam lobes Using a micrometer measure the cam lobe height Cam height Standard value...

Страница 46: ...RF208A If the oil clearance is greater than maximum re place the camshaft If necessary replace cylin der head 7 Completely remove the plastigage 8 Remove the camshafts 3 Inspect camshaft end play 1 In...

Страница 47: ...he arrow marked direction in the illustration with your hand Depending on the air pressure the CVVT assem bly will turn to the advance side without applying force by hand Also under the condition that...

Страница 48: ...springs so that the side coated with enamel faces toward the valve spring retainer and then installs the retainer 3 Using the SST 09222 3K000 09222 3C300 compress the spring and install the retainer l...

Страница 49: ...y clean all parts to be assembled Always use a new head and manifold gasket The cylinder head gasket is a metal gasket Take care not to bend it Rotate the crankshaft set theNo 1 piston at TDC 1 Instal...

Страница 50: ...Engine Front Face ECBF019A NOTE Be careful of the installation direction 3R R RH L LH 3 3 3L 8 3 8L KDRF203A d Install the cylinder head NOTE Remove the extruded sealant after assembling cylin der he...

Страница 51: ...e installed to oil hole of camshaft inlet Hold the hexagonal head wrench portion of the camshaft with a vise and install the bolt and CVVT assembly Do not rotate CVVT assembly when camshaft is install...

Страница 52: ...3 3L 3 8L A 27mm 1 0630in A 30mm 1 1811in B B A A SBLM16209L LH RH 3 3L A 30mm 1 1811in B 27mm 1 0630in A 30mm 1 1811in B 27mm 1 0630in 3 8L A 30mm 1 1811in B 27mm 1 0630in A 30mm 1 1811in B 27mm 1 06...

Страница 53: ...nt mark CAUTION Rotate the crankshaft not to contact the valves to the pistons by making the pistons below 10mm 0 3937in from the top of cylinder block 7 Install water temperature control assembly 8 I...

Страница 54: ...80 11 76 1 0 1 2 7 23 8 68 1 Piston ring 2 Piston 3 Connecting rod 4 Connecting rod upper bearing 5 Piston pin 6 Connecting rod lower bearing 7 Connecting rod bearing cap 8 Baffle plate 9 Upper oil pa...

Страница 55: ...ar oil seal case 7 Crankshaft 8 Crankshaft lower bearing 9 Main bearing cap 10 Oil drain cover gasket 11 Rear oil seal 12 Crank adapter 9 80 11 76 1 0 1 2 7 23 8 68 71 54 75 46 7 3 7 7 52 80 55 69 29...

Страница 56: ...ving the cylinder head Turn the crankshaft pulley so that the No 1 piston is at top dead center 1 Remove exhaust manifold 2 Remove intake manifold 3 Remove timing chain 4 Remove water temperature cont...

Страница 57: ...ting rod end play 8 Check the connecting rod oil clearance 9 Remove piston and connecting rod assemblies 1 Using a ridge reamer remove all the carbon from the top of the cylinder 2 Push the piston con...

Страница 58: ...PECTION EAA56C18 CONNECTING ROD AND CRANKSHAFT 1 Check the connecting rod end play Using a feeler gauge measure the end play while moving the connecting rod back and forth Standard end play 0 1 0 25mm...

Страница 59: ...color listed above or below that one and check clearance again NOTE If the proper clearance cannot be obtained by using the appropriate larger or smaller bearings replace the crankshaft and start ove...

Страница 60: ...0 0593in 11 Selection CONNECTING ROD IDENTIFICATION MARK 0 a 1 b 2 c 1 or A A YEL LOW B GREEN C BROWN 2 or B B GREEN C BROWN D BLACK CRANK SHAFT INDEN TIFICA TION MARK 3 or C C BROWN D BLACK E BLUE 3...

Страница 61: ...e obtained by using the appropriate larger or smaller bearings replace the crankshaft and start over CAUTION If the marks are indecipherable because of an ac cumulation of dirt and dust do not scrub t...

Страница 62: ...in B GREEN 2 268 2 271mm 0 0893 0 0894in A YELLOW 2 265 2 268mm 0 0892 0 0893in SELECTION CRANKSHAFT BORE IDENTIFICATION MARK a A b B c C 1 or A A YEL LOW B GREEN C BROWN 2 or B B GREEN C BROWN D BLAC...

Страница 63: ...e are on the same side 2 Replace the connecting rod if it is damaged on the thrust faces at either end Also if step wear or a severely rough surface of the inside diameter of the small end is apparent...

Страница 64: ...er Visually check the cylinder for vertical scratchs If deep scratches are present replace the cylinder block 5 Inspect cylinder bore diameter Using a cylinder bore gauge measure the cylinder bore dia...

Страница 65: ...020in PISTON AND RINGS 1 Clean piston 1 Using a gasket scraper remove the carbon from the piston top 2 Using a groove cleaning tool or broken ring clean the piston ring grooves 3 Using solvent and a b...

Страница 66: ...he piston ring end gap insert a piston ring into the cylinder bore Position the ring at right angles to the cylinder wall by gently pressing it down with a piston Measure the gap with a feeler gauge I...

Страница 67: ...Measure the piston pin to piston clearance Piston pin to piston clearance 0 010 0 020mm 0 0004 0 0008in 3 Check the difference between the piston pin diameter and the connecting rod small end diameter...

Страница 68: ...ring expander install the 2 com pression rings with the code mark facing upward 3 Position the piston rings so that the ring ends are as shown ECKD321A 3 Install connecting rod bearings 1 Align the be...

Страница 69: ...3 0 3 2 kgf m 21 70 23 14lb ft 17 22 NOTE Always use new main bearing cap bolt If any of the bearing cap bolts in broken or de formed replace it 9 1 2 10 13 5 6 14 12 4 3 11 16 18 17 19 22 20 21 8 7 1...

Страница 70: ...force on the ring compressor to prevent the rings from expanding before enter ing the cylinder bore ECKD001F 11 Check the connecting rod end play 12 Install oil drain cover Tightening torque 9 80 11 7...

Страница 71: ...applied rear oil seal case The part must be assembled within 5 minutes after sealant was applied Apply sealant to the inner threads of the bolt holes KDRF218A 14 Using SST 09231 3C200 09231 H1100 ins...

Страница 72: ...g sealant When applying sealant gasket sealant must not be protruded into the inside of oil pan To prevent leakage of oil apply sealant gas ket ot the inner threads of the bolt holes e Install oil pan...

Страница 73: ...nator 3 Install air compressor 4 Install oil filter assembly 5 Install oil pump 6 Install cylinder head 7 Install water temperature control assembly 8 Install timing chain 9 Install intake manifold 10...

Страница 74: ...5 Water inlet pipe 6 Gasket 7 O ring 8 Air vent pipe 9 Hose 19 6 23 52 2 0 2 4 14 5 17 36 21 56 26 5 2 2 2 7 15 91 19 5 9 80 11 76 1 0 1 2 7 23 8 68 16 66 19 60 1 7 2 0 12 30 14 47 9 8 11 76 1 0 1 2 7...

Страница 75: ...d year round at 50 minimum Coolant concentrations less than 50 may not provide sufficient protection against corrosion or freezing Coolant concentrations greater then 60 will im pair cooling efficienc...

Страница 76: ...l engine is cool then carefully remove the radiator cap and fill the radiator with engine coolant then install it on the pressure tester SBLM16105L 2 Apply a pressure tester to the radiator and apply...

Страница 77: ...s hot To avoid danger of releasing scalding engine coolant remove the cap only when the engine is cool 2 Remove drive belt A A SBLM16101L 3 Remove the 4 bolts and pump pulley A A KDRF107A 4 Remove the...

Страница 78: ...ngine coolant remove the cap only when the engine is cool 2 Remove the engnie cover A A SBLM16001L 3 Remove the under cover A A SBLM16016L 4 Remove the radiator grille upper cover A A SBLM16022L 5 Dis...

Страница 79: ...ness connector B and loosening the mounting bolts C B A C SBLM16025L 8 Remove the radiator assembly WATER TEMPERATURE CONTROL ASSEMBLY 1 Drain the engine coolant 2 Remove air cleaner assembly 3 Remove...

Страница 80: ...Remove water temperature control assembly A A SBLM16204L THERMOSTAT NOTE Removal of the thermostat would have an adverse effect causing a lowering of cooling efficiency Do not remove the thermostat ev...

Страница 81: ...lace the coolant pump as sembly NOTE A small amount of weeping from the bleed hole is normal THERMOSTAT 1 Immerse the thermostat in water and gradually heatthe water ECKD503B 2 Check the valve opening...

Страница 82: ...clean the contact face before assembly When replacing a water pump always use new gasket 1 2 When reassembling a water pump replace the bolt B with a new one 2 Install the 4 bolts and pump pulley A T...

Страница 83: ...23 52Nm 2 0 2 4kgf m 14 5 17 36lb ft A SBLM16204L NOTE Use new O rings C when reassembling 2 Connect water hoses to the water temperature control assembly 3 Install the fuel pipe A A SBLM16015L 4 Con...

Страница 84: ...engine coolant level THERMOSTAT 1 Place thermostat in thermostat housing 1 Install the thermostat with the jiggle valve up ward 2 Install a new thermostat B A B SBLM16026L 2 Install water inlet A Tigh...

Страница 85: ...16025L 3 Install the radiator with the condensor by tightening bolts Refer to Condensor in HA Group 4 Connect the radiator upper hose A and lower hose B and the aurtomatic transaxle fluid cooler hoses...

Страница 86: ...EMA 86 ENGINE MECHANICAL SYSTEM 7 Install the engnie cover A A SBLM16001L 8 Refill engine coolant www CarGarage ir www CarGarage ir w w w C a r G a r a g e i r...

Страница 87: ...il filter element 4 Oil filter body 5 Oil filter body cover 6 Gasket 7 O ring 8 Gasket 9 Oil pump 10 Gasket 11 Oil pump sprocket 12 Oil pump chain cover 13 Lower oil paon 9 8 11 76 1 0 1 2 7 23 8 68 1...

Страница 88: ...ap b After lifting the car remove the oil drain plug and drain the oil into a container 5 Replace oil filter a Disconnect the oil filter cap from oil filter body b Remove the oil filter element c Chec...

Страница 89: ...by tapping it with a plastic ham mer in the direction of arrow After tapping the SST with a plastic hammer along the direction of arrow around more than 2 3 edge of the oil pan remove it from the lad...

Страница 90: ...ilter body cover B 9 Remove oil filter body A A B SBLM16027L INSPECTION E9C606A4 OIL PRESSURE SWITCH 1 Check the continuity between the terminal and the body with an ohmmeter If there is no continuity...

Страница 91: ...L Recommended SAE viscosity grades 5W 20 If 5W 20 engine oil is not available 5W 30 or secondary recommanded engine oil for corresponding temperature range can be used Recommended SAE viscosity number...

Страница 92: ...15 91lb ft A KDRF189A 3 Install oil pump chain cover A Tightening torque 9 80 11 76Nm 1 0 1 2kgf m 7 23 8 68lb ft A KDRF185A 4 Install upper oil pan a Using a gasket scraper remove all the old pack in...

Страница 93: ...at least 30 minutes before filling the engine with oil OIL FILTER ASSEMBLY 1 Install oil filter body and new O rings Tightening torque 9 80 11 76Nm 1 0 1 2kgf m 7 23 8 68lb ft NOTE All rubber gasket m...

Страница 94: ...8 7 18 6 23 5 1 9 2 4 13 7 17 4 26 5 31 4 2 7 3 2 19 5 23 1 26 5 31 4 2 7 3 2 19 5 23 1 9 80 11 76 1 0 1 2 7 23 8 68 1 Surge tank 2 Delivery pipe 3 Intake manifold 4 Surge tank gasket 5 Intake manifo...

Страница 95: ...PCV hose C and the Elec tronic Throttle Control ETC cooling hoses D and connector E D E C SBLM16208L A SBLM16005L 5 Remove the wiring over the surge tank 1 Disconnect the injection harness connector...

Страница 96: ...the nipple on the chain cover 12 Remove the delivery pipe and intake manifold as an assembly NOTE Except such cases as defects of injectors or pipe do not disassemble a delivery pipe from an intake m...

Страница 97: ...bolt nut 18 6 23 5Nm 1 9 2 4kgf m 13 7 17 4lb ft 17 Connect heater hose A and the brake vaccume hose B A B SBLM16017L 18 Connect the fuel hose tube A A SBLM16015L 19 Connect the wiring over the surge...

Страница 98: ...BLM16005L 21 After connecting the MAF sensor connector A and the breather hose B install the air cleaner assem bly C C A B SBLM16002L 22 Install the engine room resonator A A SBLM16003L Tightening tor...

Страница 99: ...TEM EMA 99 EXHAUST MANIFOLD COMPONENTS E1D30F79 1 Gasket 2 Exhaust manifold 3 Heat protector 4 Self locking flange nut 5 Flange bolt 1 2 2 1 3 3 5 4 SBLM16110L www CarGarage ir www CarGarage ir w w w...

Страница 100: ...er assem bly C C A B SBLM16002L 3 Remove the RH cooling pipe A A SBLM16111L 4 Remove the RH exhaust manifold heat protector CAUTION Handle the heat protector with caution not to be deformed 5 After re...

Страница 101: ...not to be deformed 4 Remove the LH cooling pipe A A SBLM16120L 5 Remove the automatic transaxle fluid oil level gauge 6 Disconnect the oil pressure switch harness connector and the battery ground line...

Страница 102: ...TS EEE4783F 2 7 8 3 2 3 2 1 2 1 6 5 1 1 3 1 4 3 3 3 2 1 Self locking nut 2 Hanger 3 Gasket 4 Front muffler 5 Catalytic converter 6 Center muffler 7 Main muffler 8 Tail pipe assembly SBLM16031L www Car...

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