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EN

36

13 - TESTING AND COMMISSIONING THE AUTOMATION SYSTEM

ATTENTION !

The system must be tested by a qualified technician, who must 

perform the tests required by the relevant standards in relation 

to  the  risks  present,  to  check  that  the  installation  complies  with 

All system components must be tested following the procedures 

described in their respective operator’s manuals
ensure that the recommendations in Chapter 1 Safety Warnings 

have been complied with

check that the gate or door is able to move freely once the 

automation system has been released and is well balanced, 
meaning that it will remain stationary when released in any position; 

Once all (and not just some) of the system devices have passed 

the testing procedure, the system can be commissioned;
the system’s technical dossier must be produced and kept for 

10 years. It must contain the electrical wiring diagram, a drawing 

or photograph of the system, the analysis of the risks and the 

solutions adopted to deal with them, the manufacturer’s declaration 

of conformity for all connected devices, the operator’s manual for 

every device and the system maintenance plan:
fix a dataplate with the details of the automation, the name of the 

person who commissioned it, the serial number and year of 
construction and the CE marking on the gate or door:
also fit a plate specifying the procedure for releasing the system 

by hand:

the relevant regulatory requirements, especially the EN12445 

standard  which  specifies  the  test  methods  for  gate  and  door 

automation systems.

check  that  all  connected  devices  (photocells,  sensitive  edges, 

emergency buttons, etc.) are operating correctly by performing 

gate or door opening, closing and stop tests using the connected 

control devices (transmitters, buttons or switches);

perform the impact measurements as required by the EN12445 

standard, adjusting the control unit’s speed, motor force and  

deceleration functions if the measurements do not give the 

required results, until the correct setting is obtained.

draw up the declaration of conformity, the instructions and 

precautions for use for the end user and the system maintenance 

plan and consign them to the end user;

ensure  that  the  user  has  fully  understood  how  to  operate  the 

system in automatic, manual and emergency modes;

the end user must also be informed in writing about any risks and 

hazards still present;

After detecting an obstacle, the gate or door stops during its 

opening travel and automatic closure is disabled; to restart 

operation, the user must press the control button or use the 

transmitter.

13.1 - Testing

13.2 - Commissioning

Содержание LEVANTE

Страница 1: ...s para su instalación y uso Instruções e advertências para a instalação e utilização Instrukcje i zalecenia dotyczące instalacji i użytkowania Operatore per porte automatiche scorrevoli Operator for Automatic Sliding Doors Opérateur pour portes coulissantes automatiques Antrieb für automatische Schiebetüren Actuador para puertas automáticas de corredera Operador para portas de correr automáticas N...

Страница 2: ...f SEL4 selector connection Example of SEL5 selector connection First start up Power on 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 10 13 10 14 10 15 10 16 10 17 10 18 10 19 10 20 Operating mode The operating modes Learning procedure Deceleration space self test procedure Bidirectional mode Output Mode Input Mode Partial Opening Mode Open Mode Block Mode Pharmacy Mode Open and...

Страница 3: ...ection Do not proceed with installation if any one of these devices is not suitable for its intended purpose check that the devices purchased are sufficient to guarantee system safety and functionality perform a risk assessment including a list of the essential safety requirements as envisaged in An nex I of the Machinery Directive specifying the so lutions adopted The risk assessment is one of th...

Страница 4: ...lowing complete disconnection in the conditions speci fied by class III overvoltage use unions with IP55 or higher protection when connecting hoses pipes or cable glands the electrical system upstream of the automation system must comply with the relevant regulations and be constructed to good workmanship stan dards this appliance can be used by children aged from 8 years and above and persons wit...

Страница 5: ... s for panel in weight class 0 Closing speed Adjustable max 50 cm s for panel in weight class 0 Opening pause time Adjustable from 0 to 60 seconds Operating temperature from 20 C to 55 C Protection rating IP 22 Crosspiece length max 7 m Fuse 1 power line 15A blade fuse type AL Auxiliary battery power supply fuse 15A blade fuse type AL Accessories power outlet 28V max with 500mA max Use in highly a...

Страница 6: ...YY 8x0 34mm 2 4 Mounting surface materials TABLE OF FASTENERS FOR MOUNTING SURFACE TYPES Mounting surface materials Minimum thickness Screw type Steel 5mm M8 Aluminium 6mm M8 Aluminium 3mm M8 threaded inserts Reinforced concrete 120mm in thinnest point Expansion plugs Ø 14mm M8 hex head screw Plasterboard hollow bricks Must be reinforced with 5 mm steel structure M8 Solid wood 50mm Hex head anchor...

Страница 7: ...se specified for the automation system in which the product is integrated Check that the mechanical safety stops required on the door are solid and properly installed Check that the product fixing area is not subject to flooding Heavy acidity or salinity conditions or proximity to sources of heat may cause product malfunction Incaseofextremeweatherconditions forexamplesnow ice sudden temperature c...

Страница 8: ...ll the dimensions of the following layouts are expressed in millimetres mm 4 1 Dimensions installation with commercial profile Side View 530PROF035A00 5 20 50 900PA024 hsp 10 900PA021 Ha H 6 hpa hsp regolazione 4 5 mm hpa 15 mm hsp 10 mm 6 4 5 4 5 mm hpa 168 min 47 min 30 Ha H 88 48 15 23 17 min 47 min 30 530PROF035A00 50 900PA024 900PA021 Ha H 6 hpa hpi hsp regolazione 4 5 mm hpa 15 mm hpi 30 mm ...

Страница 9: ... certified KIT 4 2 Dimensions installation with glass panels Side View hv H 6 36 7 regolazione 4 5 min 47 min 30 168 88 48 23 17 36 hv 90 H 14 40 6 4 5 4 5 mm 900PA005E 900PA008 7 min hv H 6 22 7 regolazione 4 5 min 47 min 30 168 48 23 17 hv 90 H 88 4 5 mm 14 40 6 4 5 900PA007 900PA008 7 min ...

Страница 10: ...m while for the screws in the ends it is recommended not to exceed 200 mm from the end edge of the beam Once all the holes have been drilled clean the beam well from the shavings and aluminium residues To fix the beam use screws appropriate to the type of support present with a diameter of not less than 6 mm and a head height of not more than 6 5 mm Max screw diameter Ø4 2 Coupling bracket 3 5 max...

Страница 11: ...600 2900 1400 750 50 440 2950 4200 3300 1600 850 50 540 3350 4800 3700 1800 950 50 640 3750 5400 4100 2000 1050 50 740 4150 6000 4300 2100 1100 50 790 4350 6300 OPEN OPEN 5 3 Installation dimensions for double panel version Top and front views Indications for installation of subgroups runner positions calculation of automation length and permitted limit measurements Corresponding to a useful passa...

Страница 12: ...25 Dtc 170 mm Lbelt 2 LTr 1310 Table of measurements of single panel standard beams with opening to the right LTr PL LA S B Ltot Lbelt 1900 900 970 40 30 1950 2500 2100 1000 1070 40 30 2150 2900 2500 1200 1270 40 30 2550 3700 2900 1400 1470 40 30 2950 4500 3300 1600 1670 40 30 3350 5300 3700 1800 1870 40 30 3750 6100 4100 2000 2070 40 30 4150 6900 4300 2100 2170 40 30 4350 7300 5 4 Installation di...

Страница 13: ...ngth Belt transmission position Belt length Table of measurements of single panel standard beams with opening to the left LTr PL LA S B Ltot Lbelt 1900 900 970 40 30 1950 2500 2100 1000 1070 40 30 2150 2900 2500 1200 1270 40 30 2550 3700 2900 1400 1470 40 30 2950 4500 3300 1600 1670 40 30 3350 5300 3700 1800 1870 40 30 3750 6100 4100 2000 2070 40 30 4150 6900 4300 2100 2170 40 30 4350 7300 OPEN LT...

Страница 14: ...ofile to size make the holes for the fixing screws of the panel at the appropriate notch on the adapter profile and fix the profile on the panel with the screws N B Be careful not to insert the screws at the runner fixings The runner is secured to the adapter profile by means of two fixing plates The following figure shows the mechanism for inserting the fixing plates onto the adapter profile N B ...

Страница 15: ...panel when closed Secure the plate to the floor using suitable expansion plugs and screws Once the panel is connected to the beam push the anti derailment wheels upwards and lock them N B It is advisable not to lock the anti derailment wheel directly in contact with the upper part of the beam profile but to leave approximately 0 5 1 mm of space between the wheel and the beam At this point it is po...

Страница 16: ...ack cable 22 M1 red cable It is important to respect the directions indicated In case the polarity is reversed the door will work in reverse The encoder cable connects to terminal CN4 as shown in the figure with the sequence BLACK cable WHITE cable A GREEN cable B RED cable 7 POSITIONING AND WIRING OF THE MODULES INSIDE THE BEAM secondary is passed into the appropriate guide above the motor and co...

Страница 17: ...n Once the two ends are joined connect the junction plate to the panel runner in the position indicated in the Installation Dimensions views from above and from the front section according to the type of door being installed 7 4 Tensioning the belt To tension the belt first proceed by loosening the two screws A and then apply the tension by tightening the screw B until reaching the pre set control...

Страница 18: ...e Connect the network cables to the line input terminal as shown in the image The line must be adequately protected against short circuits Fasten the 230 Vac cable with a cable tie to the hole below A 230 Vac L A N 8 1 Assembly of the side covers not on recessed versions The following figure shows the side covers in the two variants right R and left L where right means the cover that is mounted on...

Страница 19: ...he case of a beam embedded in the wall use the dedicated brackets of the LEV4 kit supplied separately Use the clip and screw supplied in the side covers to secure the beam 8 2 Recessed wall beam 8 3 Cover panel preparation The cover panel is equipped with a coupling that is used to keep the position open at 110 to allow maintenance interventions To insert the locking screws it is necessary to dril...

Страница 20: ... fixing clip FIG 3 40 cm 40 cm 40 cm To prepare the cover proceed as follows Holes for screws for fixing to the covers FIG 1 Drill two Ø5 5 holes on both ends of the panel 15 mm away from the edge Application of an anti vibration seal A and of the brush B FIG 2 Insert the brush B in the dedicated seat sliding it to the end of the cover The anti vibration seal A must be positioned at the ends and i...

Страница 21: ...RADAR INT radar input EXT RADAR EXT radar input PH2 SLOW PHOTO Input COM Common AS Accessories power supply 24Vdc AS Accessories power supply 24Vdc CN8 TEST2 Input test radar 2 TEST1 Input test radar 1 CLOSE Closure control input OPEN Opening control input COM Common AS Accessories power supply 24Vdc AS Accessories power supply 24Vdc CN7 IL O Input interlock 0 IL I Input interlock 1 COM Common int...

Страница 22: ...NETWORK 230Vac CONNECTOR FOR 868 MHz RADIO SELECTORS BOARD EARTH CONNECTOR FOR RECEIVING BOARD TRANS SEC FUSE BATTERY FUSE ENCODER BLACK WHITE GREEN RED PRIMARY 230Vac STANDARD 1 24 Vac 6A TRANSFORMER 230 Vac 150 VA 24 Vdc MOTOR ENCODER ENCODER CABLE ELECTRIC LOCK 12V 5W EN 22 ...

Страница 23: ...ONS SELECTOR TYPE PA025CT PA014IR EXTERNAL RADAR WITH SAFETY DEVICE TYPE PA025CT PA014IR ANY RADAR WITH RIGHT OPENING PROTECTION TYPE PA025CT PA014IR ANY RADAR WITH LEFT OPENING PROTECTION SENSOR CABLE SENSOR CABLE SENSOR CABLE SENSOR CABLE CAB CAB CAB CAB RED RED RED RED BLACK BLACK BLACK BLACK WHITE WHITE WHITE WHITE GREEN GREEN GREEN GREEN YELLOW YELLOW YELLOW YELLOW BLUE BLUE BLUE BLUE GREY GR...

Страница 24: ...LOSED EMERGENCY MUSHROOM BUTTON AND OPTIONAL RESET DISPLAY FUNCTIONS SELECTOR TYPE PA025CT PA014IR EXTERNAL RADAR WITH SAFETY DEVICE AND TEST TYPE PA025CT PA014IR ANY RADAR WITH RIGHT OPENING PROTECTION TYPE PA025CT PA014IR ANY RADAR WITH LEFT OPENING PROTECTION SENSOR CABLE SENSOR CABLE SENSOR CABLE SENSOR CABLE CAB CAB CAB CAB RED RED RED RED BLACK BLACK BLACK BLACK WHITE WHITE WHITE WHITE GREEN...

Страница 25: ...XT RAD COM COM PHOTO TRANSMIT INT RAD EXT RAD MANI FOLD COM AC DCfrom12to24V AC DCfrom12to24V N O N O N O N O COM COM COM COM MANIFOLD MANIFOLD MANIFOLD MANIFOLD TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TEST P TEST P TEST P TEST P TEST N TEST N TEST N TEST N RED RED BLACK BLACK BLACK BLACK WHITE WHITE WHITE WHITE GREEN GREEN GREEN GREEN YELLOW YELLOW YELLOW YELLOW BLUE BLUE BLUE BLUE GREY G...

Страница 26: ...gnalling LED OPT Optional not used 1 Without manual selector 3 With complete selector Recommended installation With the connection with just 2 wires the following are lost LED error indication hardware reset connection of the EASY2terminal In order not to use the manual selector it is necessary to bridge the cn5 connector between the AS and R H connection 2 With 2 wire manual selector 9 8 Example ...

Страница 27: ...6 4 4 4 2 4 0 3 9 3 7 3 5 3 2 3 0 2 7 2 5 2 1 1 8 1 3 0 8 5 4 5 2 5 0 4 8 4 6 4 4 4 2 3 9 3 7 3 4 3 1 2 8 2 4 2 0 1 4 0 9 6 0 5 8 5 6 5 4 5 2 4 9 4 7 4 4 4 1 3 8 3 5 3 1 2 7 2 2 1 6 1 0 6 7 6 5 6 3 6 0 5 8 5 5 5 2 4 9 4 6 4 3 3 9 3 5 3 0 2 5 1 8 1 1 7 4 7 1 6 9 6 6 6 3 6 0 5 7 5 4 5 1 4 7 4 3 3 8 3 3 2 7 1 9 1 2 8 0 7 8 7 5 7 2 6 9 6 6 6 2 5 9 5 5 5 1 4 7 4 2 3 6 3 0 2 1 1 3 8 7 8 4 8 1 7 8 7 5 7 ...

Страница 28: ...riti ecc fossero variate dal precedente apprendimento 10 2 Learning procedure At any time by pressing and holding the down arrow key P2 for at least 2 seconds until the sounding of an acoustic signal the message APPR appears on the display and it is possible to command a learning manoeuvre This manoeuvre begins with a radar command and consists of six manoeuvres three openings and three closures d...

Страница 29: ...TART until the position of the selector is changed 10 10 Operation in Pharmacy mode Positioning the selector in the Pharmacy position results in closing of the door and subsequent activation of the electric lock Only the START OPEN and CLOSE commands are accepted The door opens only approximately 15 cm and the electric lock is activated again when closed This condition remains until the position o...

Страница 30: ...ing the power supply If the battery is faulty disconnected or completely discharged the equipment turns off for a few moments during the test and then turns on again This event is automatically stored and the test is no longer repeated in order to avoid further shutdown of the equipment every 4 hours If the battery voltage drops below 23 5 volts the E05 low battery error is signalled In this case ...

Страница 31: ... 1 100 amps if the door is in motion Max current of the last movement if the door is stopped UMOT Motor voltage in volts SOGO Obstacle current threshold in 1 100 amps UERR They are automatically displayed in sec intervals The codes of the last 16 errors that have occurred numbers from 1 the most recent to 16 the least recent TEMP The temperature of the power electronics is displayed in vn degrees ...

Страница 32: ...ing approach space 8 38 10 300 Closure approach space 9 16 1 100 Force on obstacle A 2 1 60 Permanence time sec B 75 50 99 Partial opening stroke percentage from 50 to 99 C 0 0 1 Electric lock type 0 monostable 1 bistable D 0 0 1 Adaptation to the traffic 0 not enabled 1 present E 0 0 2 If door forced 0 resists forcing 1 opens 2 remains free F 0 0 4 If there is no electricity 0 continues operation...

Страница 33: ...losing it reopens immediately remains open for the pause time and then closes again Subsequent closure takes place slowing down near the point where the obstacle was detected If the obstacle is encountered three consecutive times the door remains stationary pressing against it If the door encounters an obstacle during opening it locks and remains stationary for the set pause time then closes at re...

Страница 34: ...Flat battery The equipment stops E08 Motor polarity reversed or encoder channels reversed The equipment stops and will only attempt to resume opera tion after being reset or turned off E09 Weight detected higher than the max permissible The equipment will only attempt to resume operation after being reset or turned off E10 Motor current greater than the maximum permissible detected The equipment w...

Страница 35: ...adars and photocells Every 6 months or every 500 000 manoeuvres Door connected to the power supply Check the correct operation of the command and safety devices radar and photocells Check the stability of the doors during operation they must slide smoothly and evenly without fric tion and jolts If present check the correct operation of the electric lock and release If present check the condition o...

Страница 36: ...e of the person who commissioned it the serial number and year of construction and the CE marking on the gate or door also fit a plate specifying the procedure for releasing the system by hand the relevant regulatory requirements especially the EN12445 standard which specifies the test methods for gate and door automation systems check that all connected devices photocells sensitive edges emergenc...

Страница 37: ...37 EN NOTE ...

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Страница 40: ...Key Automation S r l Via Meucci 23 30027 San Donà di Piave VE T 39 0421 307456 F 39 0421 65698 info keyautomation it www keyautomation it Instruction version 580LEV REV 02 EN ...

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