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KD GEMINI – INSTALLATION/OPERATION MANUAL 

 

KD Gemini

 

 

 

May-06 

1

Table of Contents 

 

  1.0  Introduction  

 

 

 

 

 

 

 

 

  2 

 

  2.0  Homeowner Information   

 

 

 

 

 

 

  2 

 

2.1 

Air Filters 

 

 

 

 

 

 

 

 

  2 

 

2.2 

Regular Maintenance 

 

 

 

 

 

 

  2 

 

2.3 

Warnings 

 

 

 

 

 

 

 

 

  2 

2.4 

Direct Vent   

 

 

 

 

 

 

 

  2 

2.5 

Shutting Furnace Down   

 

 

 

 

 

  3 

 

2.6 

Restarting Furnace 

 

 

 

 

 

 

  3 

 

  3.0  Installation   

 

 

 

 

 

 

 

 

  4 

 

3.1 

Important 

 

 

 

 

 

 

 

 

  4 

 

3.2 

Caution 

 

 

 

 

 

 

 

 

  4 

 

3.3 

Installation Codes   

 

 

 

 

 

 

  4 

 

3.4 

Placement, Venting & Ventilation 

 

 

 

 

  5 

 

3.5 

Installation   

 

 

 

 

 

 

 

  5 

 

3.6 

Assemble & Install Burner 

 

 

 

 

 

  6 

 

3.7 

Changing Nozzle   

 

 

 

 

 

 

  6 

 

3.8 

Set Up Burner For Efficient Operation 

 

 

 

  7 

 

3.9 

Blower Settings 

 

 

 

 

 

 

 

  8 

 

3.10  Cooling – AC Models 

 

 

 

 

 

 

  8 

 

3.11  Humidifier   

 

 

 

 

 

 

 

  8 

 

3.12  Thermostat Anticipator Setting   

 

 

 

 

  8 

 

3.13  Blocked Vent Switch 

 

 

 

 

 

 

  8 

 

3.14  Fan Control  

 

 

 

 

 

 

 

  9 

 

3.15  Off Cycle Air Circulation   

 

 

 

 

 

  9 

 

  4.0  Comfort Adjustments 

 

 

 

 

 

 

 

  9 

 

  5.0  Regular Maintenance & Cleaning 

 

 

 

 

 

10 

 

  6.0  Oil Tanks & Piping     

 

 

 

 

 

 

 

10 

 

  7.0  Blower Removal   

 

 

 

 

 

 

 

11 

 

  8.0  Burner Specifications 

 

 

 

 

 

 

 

11 

 

  9.0  General Specifications   

 

 

 

 

 

 

12 

 

10.0  Trouble Shooting Guide   

 

 

 

 

 

 

13 

 

11.0  Appendix 

 

 

 
 
 
 
 

Содержание KD Gemini

Страница 1: ...AT MAY DIFFER FROM THIS MANUAL Please read this complete manual before beginning installation These instructions must be kept with the furnace for future reference CERTIFIED TO CAN CSA Std B140 0 Std...

Страница 2: ...ement Venting Ventilation 5 3 5 Installation 5 3 6 Assemble Install Burner 6 3 7 Changing Nozzle 6 3 8 Set Up Burner For Efficient Operation 7 3 9 Blower Settings 8 3 10 Cooling AC Models 8 3 11 Humid...

Страница 3: ...se new approved disposable filters of the same size and type or clean permanent filters according to manufacturer s instructions Replace the filters or clean the filters more often if dusty conditions...

Страница 4: ...hat has been shut down for an extended period of time INSPECTION Have the furnace system serviced and inspected by a qualified technician CHECK Furnace system has not been tampered with FUEL ON Turn o...

Страница 5: ...ANY OTHER APPLIANCE 3 3 INSTALLATION CODES INSTALLATION MUST COMPLY WITH THE REQUIREMENTS OF AUTHORITIES HAVING JURISDICTION All local and national codes governing the installation of oil burning equ...

Страница 6: ...g decal for approved vent flue pipe sizes Maximum flue gas temperature is 575 F THROUGH THE This Furnace is approved for Kerr Direct Vent WALL VENTING COMBUSTION Install openings and ductwork to the f...

Страница 7: ...heck for clean seating and tighten in nozzle adaptor CHECK See burner manufacturer s instructions for correct setting ELECTRODES INSERTION See GENERAL SPECIFICATIONS or diagram Figure 1 LENGTH MOUNT B...

Страница 8: ...a stable symmetrical flame After 15 minutes of normal operation check SMOKE for 0 trace reading and measure CO2 Re adjust the burner controls as required When the burner is set lock the adjustments wi...

Страница 9: ...nty 3 12 THERMOSTAT ANTICIPATOR SETTING Thermostat anticipator setting should be 0 2 amps for any burner Check that the thermostat anticipator setting matches the primary control circuit current draw...

Страница 10: ...struction and the heating system tested on a long burn cycle 7 If the block vent switch shuts down the system check to ensure there is enough draft in the chimney and venting pipes 3 14 FAN CONTROL LI...

Страница 11: ...tight as possible Use a pipe joint compound suitable for oil on all pipe threads To reduce possibility of air leaks tighten stem packing gland nut on any valves installed in the suction line Also be s...

Страница 12: ...5 2 84 0 60 60B 3 5 0 0 88 000 26 850 950 4 3 0 92 3 48 0 75 60W 150 5 0 1 5 105 000 31 1080 1200 3 2 KDF R E 115 A3 Riello 40 F3 1 00 3 81 0 75 60W 175 5 0 1 5 116 000 34 1080 1300 3 1 KDF R E 130 A3...

Страница 13: ...2 wc External static AC 0 5 wc Cooling Air Flow 3 tons Maximum air temperature rise 85 F Fan Control 130 F ON 100 F OFF High Limit max design outlet temp 200 F 1 3 hp 1 speed 0 50 static 1300 CFM MOT...

Страница 14: ...fied for use with Kerr Direct Vent Certified for use with Kerr KPV SS1C through the wall mechanical vent system 10 0 TROUBLE SHOOTING GUIDE Furnace will not start Tripped blocked vent switch Clear ven...

Страница 15: ...hrough Change or insulate ductwork Unheated spaces Low speed switch is on Switch off blower low speed FAN OFF set low Fan control Set FAN OFF higher Motor speed set too high Reset motor speed to slow...

Страница 16: ...__________________________ START UP TEST RESULTS Nozzle ________________________________________ Pressure _______________________________________________ Air __________________________________________...

Страница 17: ......

Страница 18: ...KDF 14A Filter Frame Assembly K00 CB 0025 00 KDF 15 Rear Cabinet Top KD KC KD0 CB 0020 00 KDF 16 Blower Door 3BU 10 00DD 00 KDF 17 Delhi GT10 DD Blower 4CA 00 505M 23 KDF 18A Motor Run Capacitor 5 mi...

Страница 19: ......

Страница 20: ...KDR 14A Filter Frame Assembly K00 CB 0024 00 KDR 15 Rear Cabinet Top KD0 CB 0020 00 KDR 16 Blower Door K00 CB 0103 00 KDR 17 5 Flue Pipe Collar 3BU 10 00DD 00 KDR 18 Delhi GT10 DD Blower 4CA 00 505M 2...

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