TECH SHEET - DO NOT DISCARD
PAGE 9
FOR SERVICE TECHNICIAN'S USE ONLY
PART NO. 3954702 REV. A
PK/WH
PK/BK
GY/WH
WH/VT
GY/BK
Fuse: check
connections here
BK/WH
WH/BU
P2
P1
RD/BU
TN/YL
WH
P5
WH/RD
WH/BK
SHIELD
YL
RD
P6
Mounting
Screw #1
Mounting
Screw #2
Figure 6: Motor Controller and Mount Assembly (Heat Sink on right)
3b. Motor Controller
■
Check power to motor controller board:
➔
P1 of the motor control board should have 120 VAC
across its two terminals
when the motor controller
is powered
. See Test #3. Replace the motor control
board if connector is broken.
■
Check link between machine controller and motor
controller:
➔
With the power disconnected
, check connectivity
between P4 of the machine controller and P2 of the
motor controller. Replace upper harness if necessary.
Replace control board if connector is broken.
■
Check fuse:
➔
With the power disconnected, check for an open
fuse. You may have to scratch away conformal
coating from the bare metal of the fuse before
checking for continuity.
➔
If there is a problem with any component of the motor
control board, replace the entire board.
3c. Wiring and Drive Motor
■
Check the drive motor windings by removing connectors
P6 from the motor controller board. Check for the
resistance values shown in Table 3. For ground contact,
use a ground screw attached to the top.
■
If the winding measurements are much higher (tens of
Ohms to infinity) than shown in Table 3, a problem exists
in the motor winding or in the connection between the
control board and the motor. Check the resistance at the
drive motor. Remove the connector at the motor, and
take measurements as shown in Table 4.
TABLE 3
WINDING
RESISTANCE
CONTACTS MEASURED
MAIN to FHOT
3.1 Ohms
P6-2 (RD)
P6-4(WH/BK)
AUX to FHOT
2.8 Ohms
P6-1 (YL)
P6-4(WH/BK)
MAIN to AUX
5.9 Ohms
P6-2 (RD)
P6-1 (YL)
FTC to FHOT
< 0.5 Ohms (short) P6-5 (WH/RD) P6-4(WH/BK)
MAIN to Ground > 1M Ohms (open)
P6-2 (RD)
Ground screw
in top
AUX to Ground > 1M Ohms (open)
P6-1 (YL)
Ground screw
in top
TABLE 4
WINDING
RESISTANCE
MOTOR WINDINGS*
MAIN to FHOT
3.1 Ohms
RD
BK
AUX to FHOT
2.8 Ohms
YL
BK
MAIN to AUX
5.9 Ohms
RD
YL
FTC to FHOT
< 0.5 Ohms (short)
WH
BK
MAIN to Ground > 1M Ohms (open)
RD
GN/BK
AUX to Ground > 1M Ohms (open)
YL
GN/BK
*
Measure resistance directly across the motor windings
where these colored wires enter the motor.
■
If the resistance is much higher (tens of Ohms to infinity)
than shown in Table 4, replace the drive motor.
■
If the resistance at the drive motor is correct, there is an
open circuit in the wiring between the motor and control
board. Repair or replace the lower wiring harness.