KEN STONE XN10-8 Скачать руководство пользователя страница 152 | Manualshive

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Troubleshooting

Other Symptoms

Other Symptoms

For the symptoms not listed in table below or the further existed problems after appropriate solutions,
please consult with your sales or service dealer.

6-9

Problem

Cause

Solutions

The left and right joysticks

cannot move flexibly

l

Lack of grease on left

and right joysticks

l

Lubricate the joystick

The throttle lever cannot

move flexibly

l

The throttle cable is

pulled too loosely

l

Adjust or replace (consult

your sales or service agent).

Bucket, slewing or

walking operations

cannot be performed

l

The safety lock lever

has been raised

(locked)

l

Lower (release) the safety

lock lever. Please refer to

page 2-11.

Not enough digging power

l

Hydraulic oil level is

too low

l

The hydraulic oil is not

hot enough

l

Air filter is clogged

l

Incorrect hydraulic oil

type

l

Add to the

specified liquid

level. Please

refer to page 5-

19.

l

Clean the air

filter. Please

refer to page 5-

29.

l

Replace

hydraulic oil.

Please refer to

page 5-36.

Unable to walk or

inflexible

l

Stone or foreign object

stuck

l

Remove foreign objects

The machine turns right/left

l

A stone or foreign

object is stuck.

l

The track tension

adjustment is faulty

l

Remove foreign objects

l

Adjust the track to the

specified tension. Please refer

to page 5-23.

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Содержание XN10-8

Страница 1: ...XN10 8 Operation Manual Applicable model number XN10 8 Please read this manual and fully understand its content before proceeding with the operation inspection and maintenance of this machine...

Страница 2: ...and maintenance of machine will result in injuries or deaths Before any operation checking or maintenance of machine please read and understand this manual Please always carry this manual with you It...

Страница 3: ...0 1 Notice denotes low danger level for which the negligence will result in minor or medium injuries Important The word Importance is intended to alert the operation and maintenance personnel of the p...

Страница 4: ...ils this manual probably differs from the manual attached on the machine in use Please be noted that the information contained in this manual and the parameters of machine are subject to changes witho...

Страница 5: ...a variety of attachments Track width flexible machine width structure Run in period For the first 100 hours of the new machine as indicated by the timer please follow the instructions below Using the...

Страница 6: ...manual are as below Prohibition Lock Unlock 0 4 Noise and vibration A Weighted emission sound pressure level at the operator s position measured according to work cycle procedures specified in ISO 639...

Страница 7: ...ine 3 3 Operations of Machine 3 6 Operating Procedures 3 14 Parking of This Machine 3 23 Treatment in Cold Weather 3 25 Handling of Rubber Tracks 3 26 Transportation 4 1 Loading and Unloading 4 2 Lift...

Страница 8: ...rameters 7 2 Overall Dimensions 7 3 Operating Range 7 4 Lifting power 7 5 Optional products 8 1 General Safety Measures 8 2 Precaution 8 5 Hydraulic Breaking Hammer 8 6 Optional products 8 11 Parts nu...

Страница 9: ...Safety 1 1...

Страница 10: ...he adverse influence of alcohol drug medicine or fatigue or under sleepy status Upon detection of machine abnormality During the operations checking or maintenance of machine upon detection of any mac...

Страница 11: ...ppliances During the use of grinding miller breaking hammer or compressed air please wear appropriate protective appliances such as safety goggles and filtration mask as the splashing of metal cause s...

Страница 12: ...ompletely understand all gestures The operator must respond to the gestures of designated person only However the operator must abide by the stop gesture made by anyone in all cases The signaler must...

Страница 13: ...ignited cigarette match lighter and other flame or fire source Do not smoke or use open fire while handling fuel or performing the operations of fuel system Do not leave the operation site while fill...

Страница 14: ...nt of looseness the hoses and pipes will be damaged due to vibration or contact with other parts during operations This will probably result in spray of high pressure oil to cause fire accident or har...

Страница 15: ...e parts Before use ensure that the installed accessories will not come into contact with other parts Do not use any attachment not approved by Ken stone company Otherwise it will probably endanger the...

Страница 16: ...s and electric cables together with administrator If necessary discuss with administrator to determine the detailed safety measures to be taken to ensure safety During operations on road ensure to tak...

Страница 17: ...peration failure due to malfunction or engine malfunction immediately stop the engine as per stop procedure and park the machine securely till the malfunction is repaired Precautions within Cab If ins...

Страница 18: ...andle or any joystick as handrail Before starting machine keep all non authorized personnel away from this zone Start the engine only after the safe start is confirmed by checking the following items...

Страница 19: ...checking in a place without personnel or obstacle Upon detection of any malfunction stop the engine as per the procedure and report malfunction Warm up the engine and hydraulic oil Check all instrume...

Страница 20: ...uring operations in a dark place turn on the working lamp and headlamp of machine and when necessary install additional lighting devices In event of poor visibility due to severe weathers Such as fog...

Страница 21: ...veling joystick pedal ensure that the bulldozing blade is in front of the driver seat Please bear in mind that the operation direction of the traveling joystick pedal with bulldozing blade behind the...

Страница 22: ...to the front position In event of an emergency lower the bucket onto the ground and stop the engine of machine When walking on slopes or ramps drive slowly Reduce engine speed when going downhill Do...

Страница 23: ...autions and do not drive over road curbs or entrap in the snow For frozen soil surface the ground becomes soft when the temperature rises which will probably result in rollover of machine and entrapme...

Страница 24: ...voltage cables unless all safety measures specified by local and national authorities are already taken There is a danger of electric shock and death when any person approaches to the machine that is...

Страница 25: ...result in surface collapse Do not operate in any place with falling stone danger Keep a safe spacing between machine and edge of digging site Do not dig the ground ahead of machine During the operati...

Страница 26: ...eneath the machine There is a possible falling danger of machine when the ground becomes unstable Before the operations on the top of any building or other structure check the strength and structure I...

Страница 27: ...bucket working device is heavily loaded Especially do not laterally slew swing on a slope When the machine is equipped with breaking hammer grinder or extended bucket arm the attachment end is heavie...

Страница 28: ...r to ensure the safe lifting operations The soft or uneven ground non level status lateral load dynamic or sudden load dangerous environment and personnel experience are included Before operating the...

Страница 29: ...ng of rope can cause danger Use wire ropes compatible with the towing force Do not use any kinked twisted or even damaged rope Do not suddenly apply heavy load onto the rope Please wear safety gloves...

Страница 30: ...hine against movement While parking the machine in a street use gratings warning signs or lamps to keep the visible even in the night in order to prevent the impact with other vehicles Complete the fo...

Страница 31: ...ruck cargo body and the ramps clean without oil sand ice snow or other impurity in order to prevent the side slip of machine Clean the tracks Block the wheels of transport truck by wedges to prevent m...

Страница 32: ...nformation Do not operate the lifting if there is any operator on the machine Operate slowly during lifting to prevent the rollover of machine During lifting keep all personnel away from working zone...

Страница 33: ...ical Safety Parts Replace the fuel hoses periodically The fuel hoses will wear gradually along with time even if no wear symptom is visible Upon detection of any wear symptom replace the fuel hose reg...

Страница 34: ...electric parts against water ingress The water ingress into the electric parts will probably result in short circuit or malfunction Do not clean the battery electronic control units sensors connector...

Страница 35: ...necessary to operate beneath the lifted machine or device always fix by cushion woods jack or other firm and stable supports Do not access the area beneath the machine or working device before it s f...

Страница 36: ...y If the fuel tank cap is missing replace with original cap only The use of non authorized fuel tank cap pressure in the fuel tank Do not use fuel for any cleaning purpose Use correct fuel grade based...

Страница 37: ...in the hydraulic oil pipes can hold for a long time Before the maintenance thoroughly relieve the internal pressure The high pressure of hydraulic oil can penetrate skin and eyes to cause serious inj...

Страница 38: ...ring pins and bucket teeth ensure there is no person in surrounding area Guard against High Pressure Grease In the track pensioner the grease is injected under high pressure If the tension is not adju...

Страница 39: ...e Heavy Machinery service dealer Disconnection of Battery Cables Please disconnect the battery cables before operations or electric welding of electronic system Firstly disconnect the negative cable o...

Страница 40: ...the distilled water till the level is above the upper limit Otherwise the hand feel 1 32 electrolyte will leak out The contact with such electrolyte can harm your skin or corrode the machine parts Cl...

Страница 41: ...st clamp of battery charging cable to a place as far as possible from the battery To start the engine with battery charging cable always wear goggles and gloves Use the battery charging cable and clam...

Страница 42: ...low idling speed to fastest speed and check for leakage of oil or water from repaired parts Operate all joysticks and check machine for normal operations Waste Disposal Ensure to collect the drained o...

Страница 43: ...safety signs Please review these signs and operation instructions contained in this manual jointly with the machine driver The safety signs shall be clean clear and easily legible If any safety label...

Страница 44: ...Safety Safety Signs 1 36...

Страница 45: ...e of machine 4 Risk from rotating parts Please turn off before checking and maintenances 3 Danger from underbody bolts thrown from track roller adjuster To guarantee the safe and correct operations en...

Страница 46: ...s only used for driving through narrow passages 8 9 10 Warning 1 The operations or maintenance of this machine by incorrect method will cause bodily injury accident 2 Before operating the machine ensu...

Страница 47: ...stick or traveling joystick while getting on or off the machine otherwise the parts will be damaged Warning 15 There is a danger of electric shock during operations of cables 11 No people are allowed...

Страница 48: ...the machine is lifted fix it by cushion blocks or supports Do not operate beneath the lifted machine when the machine is not fixed by any support 1 40 20 Keep the boom and bulldozing blade separated W...

Страница 49: ...Controls 2 1...

Страница 50: ...rack 11 Bucket 2 Engine hood 6 Drive wheel 12 Bucket cylinder 3 Hydraulic oil tank 7 Track roller 13 Arm 4 Fuel tank 8 Traveling motor 14 Arm cylinder 9 Bulldozer blade 15 Boom 10 Cylinder of blade 16...

Страница 51: ...lever 5 Bulldozer blade lever 6 Boom swing lever 7 Pedal for telescopic track 8 Pedal for hydraulic circuit 9 Lighting switch 10 hour meter 11 Battery Voltmeter 12 Start switch 13 Throttle lever 14 Sa...

Страница 52: ...gine is stopped When opening or closing the service cover please be careful not to pinch your hands or other parts of your body Opening 1 Insert the hood key and turn it counterclockwise to unlock the...

Страница 53: ...fuse box Close 1 Unlock the limit lever and close the maintenance cover 2 Insert the hood key and turn it clockwise to lock the maintenance cover Warning place Stop the engine before refueling Any ov...

Страница 54: ...and sit back on the seat 2 Adjust the backrest to the angle you want by rotating the handle 1 B Front and back adjustment 1 Pull up the adjustment lever 2 slide the seat back and forth and adjust it t...

Страница 55: ...2 7 Records...

Страница 56: ...1 Charging warning light When the engine is running if there is a problem with the charging system the light flashes and an alarm sounds 2 Voltage display meter After the engine starts the battery vo...

Страница 57: ...n during use please timely contact service personnel 2 9 After Service Information Provided that the operations are performed normally as per the instructions of the manual the malfunctions occurred w...

Страница 58: ...short time otherwise it will probably result in engine malfunction OFF This position is used to stop the engine and insert and withdraw the starter key ON Engine running position All electric devices...

Страница 59: ...touch such controls accidentally While lifting up or lowering down the safety lock handle take cautions not to touch any joystick Before leaving the driver seat lower the working device onto the grou...

Страница 60: ...the bulldozingblade Warning Before operating the traveling joystick ensure that the bulldozing blade is in front of the driver seat Please bear in mind that the operation direction of the traveling j...

Страница 61: ...pedal is used for hammer operation Note Make sure you have and correctly installed the breaker device Step on the pedal forward the breaker will start to work release the pedal and the breaker will s...

Страница 62: ...nd 2nd auxiliary switch for several times to relieve the pressure in the auxiliary hydraulic circuit Slowly loosen the bleeding plug to relieve the internal pressure of hydraulic oil tank While discon...

Страница 63: ...tion for 10min b During the running of engine at low idling speed operate the hydraulic auxiliary switch repeatedly for approximately 10 times to bleed the air from hydraulic pipes c Stop the engine a...

Страница 64: ...Operations 3 1...

Страница 65: ...ht and maintain three point balance posture Hands and feet for your body Do not use safety lock handle or any joystick as handrail 3 2 Walk Around Checking Before the first start of engine each day fu...

Страница 66: ...hen check as below All warning lamps turn on for 1s and the warning tone is issued for 2s The instruments start working Press the lamp switch and check and ensure that the boom lamp turn on 3 3 If a l...

Страница 67: ...or 60s and then rotate it to START position Running the starter motor for a long time before the supply of sufficient fuel will cause start failure of starter motor Normal Start 1 Pull the accelerator...

Страница 68: ...vy load or during high speed running Otherwise it will result probably in overheating or blockage of engine Do not stop the engine hastily unless in event of emergency 1 Return to the throttle lever 2...

Страница 69: ...rottle control Slew rightward upper frame Dump bucket Swing leftward the boom Lower bulldozing blade Auxiliary oil circuit work stop Swing rightward the boom Lift bulldozing blade Operations Operation...

Страница 70: ...tract the bucket working device and lower the boom to reduce the gravity center and face the machine towards front before traveling This machine can change the track width Normally to keep stable of m...

Страница 71: ...xtend the crawler to the maximum width of 950 mm 2 Rotate the extension plate around the pins for 180 3 8 Extend Retract 3 Install the pins and tighten thebolts Change of bulldozer blade width 1 loose...

Страница 72: ...machine Before operating the traveling joystick ensure that the bulldozing blade is in front of the driver seat Please bear in mind that the operation direction of the traveling joystick with bulldozi...

Страница 73: ...forward Pull forward the joystick To drive backward Pull backward the joystick When the bulldozing blade is in the rear of cab To drive forward Pull backward the joystick To drive backward Pull forwa...

Страница 74: ...d push the left traveling lever forward Park the machine on a level solid and safe ground Set the parking device If it s necessary to park the machine on a slope block the track by wedges to prevent m...

Страница 75: ...ght joystick to control the boom and bucket Use the left joystick to operate the arm and slewing Return the joysticks to neutral position to stop the bucket working device Lower down the safety lock h...

Страница 76: ...lever forward Swing the boom right pull this lever backward Operations of Bulldozing Blade Lower bulldozing blade Push this lever forward Raise bulldozing blade Pull this lever backward 3 13 Retract...

Страница 77: ...times Do not use the slewing force for demolition or leveling operations Do not use slewing force to dismantle walls or level ground In addition do not insert the bucket teeth into the ground during...

Страница 78: ...arm cylinder No Digging by Pulling or Hammering Bucket This will shorten the life of bucket working device Dig by hydraulic force Do not operate by the down force of machine Using additional tension o...

Страница 79: ...h rock will damage the bulldozing blade and bulldozing blade cylinder Careful Retraction of Bucket Working Device For deep digging operations if the bulldozing blade is in the front take cautions to p...

Страница 80: ...onto the machine body and damage the machine Avoid driving over obstacles whenever possible If it s necessary to drive over obstacles close the bucket working device to the ground drive the machine a...

Страница 81: ...the performances of machine on a slope will be deteriorated due to severe working conditions While traveling on a slope lower the bucket to 20 30cm off the ground While climbing up a steep slope exte...

Страница 82: ...dry leaves or traveling on a wet metal plate or frozen surface Do not park the machine laterally on a slope Traveling Posture on Slopes Up slope Traveling To climb up a 15 or higher slope maintain th...

Страница 83: ...In Event of Track Slip In event of traveling failure due to track slip while climbing up a slope use the digging force of bucket arm to climb up the slope In Event of Engine Flame out If the engine st...

Страница 84: ...nd in the front of machine 3 Pull the bucket joystick during forward traveling to slowly drive out the machine Allowed Operations of Machine Digging 1 Place the bulldozing blade to the opposite side o...

Страница 85: ...ading While loading soil into the cargo body of a truck loading from the rear end of truck can load more soil easier than loading from the front end In addition the small angle slewing can be used to...

Страница 86: ...nsure to withdraw the key close the doors and hoods and carry the key with you and then preserve it in a designated place 1 Place the left and right traveling joysticks to neutral positions 2 Push bac...

Страница 87: ...Operations Parking of This Machine Locking Ensure to lock the following parts 3 24...

Страница 88: ...to prevent freezing Refer to page 5 25 Water drainage from fuel tank As the battery capacity will drop remarkably in low temperature environment cover the battery or take the battery out of the machi...

Страница 89: ...rocks steel beams or scrap irons or near the edges of steel plates will damage the rubber tracks Driving the machine on a riverbed or place with numerous pebbles can probably result in inclusion of p...

Страница 90: ...ng the operations of this machine Do not slew the under frame The superstructure is not slewed when the bucket working device is lifted in the front of machine body Otherwise the load will be concentr...

Страница 91: ...racks within 25 55 For long time storage 3 months of rubber tracks please store in an indoor place without direct sun exposure or rainfall The rubber tracks are not as stable as steel tracks as they a...

Страница 92: ...rface In such case this machine is inclined by 10 or more Please drive the machine with both tracks on level surface Do not change the direction when the tracks are loose as shown in the diagram In su...

Страница 93: ...Transportation 4 1...

Страница 94: ...uck by wedges to prevent movement While loading or unloading the machine drive the machine slowly in 1st gear low speed as per the signals of the signaler Do not change direction on ramps Do not slew...

Страница 95: ...will not touch the ramps 5 Lower the bucket working device as low as possible and take cautions not to impact it with the transport truck 6 Reduce engine speed 7 According to the signaler s signals dr...

Страница 96: ...erall parameters The gravity center varies depending on the installed attachments and optional devices Tounderstand more details please contact your Ken stone service dealer 4 4 Lifting 1 Slew the sup...

Страница 97: ...Transportation Lifting of Machine 4 5 unit mm...

Страница 98: ...lower framework of machine in order to prevent the side slip of machine 7 Fix the bucket by chains or ropes Important A wood board can be placed beneath the bucket to prevent damaging the ground by th...

Страница 99: ...Maintenance 5 1...

Страница 100: ...anual please ask your sales or service dealer for help Keeping Machine Clean Clean the machine before checking and 5 2 maintenance Keep the machine clean Stop the engine before cleaning the machine Co...

Страница 101: ...hreads of screw plug not wrapped with seal ring Waste Disposal Ensure to collect the drained oil of machine into a container The improper treatment of waste oil will pollute the environment While disp...

Страница 102: ...while adding fuel oil To replace with fuel oil of other trademark please replace completely Fuel Specified fuel The diesel shall meet the following specification This table lists some diesel specifica...

Страница 103: ...r Use fuel with sulfur content volume ratio at 0 5 Use ultra low sulfur fuel especially in U S and Canada The use of fuel with high sulfur content can probably result in sulfur acid corrosion in engin...

Страница 104: ...ce the gear oil ahead of the specified periods Use running water soft water Do not use well water or river water If the outside temperature is 0 add coolant antifreeze Determine the mixture ratio as p...

Страница 105: ...c devices please timely replace the hydraulic oil and oil return filter element as per the table below During the replacement of hydraulic oil clean the oil suction filter screen Replacement period Ho...

Страница 106: ...ement period Hydraulic system Ventilator Every 1000h Hydraulic system Hydraulic suction filter Filter The first 50 hours and every 500 hours Fuel system Fuel filter Filter cartridge Every 250h Air fil...

Страница 107: ...e 1 20 Combination wrench 18mm Piece 1 21 Combination wrench 19mm Piece 1 22 Socket head 10mm Piece 1 23 Socket head 11mm Piece 1 24 Socket head 12mm Piece 1 25 Socket head 13mm Piece 1 26 Socket head...

Страница 108: ...nuts and bolts of same dimensions and specifications Category Width across flats b Dimension a X pitch Tightening torque Common connection mm mm N m Ft lb Coarse thread 10 M6 X 1 0 9 8 0 5 7 2 0 4 12...

Страница 109: ...Replacement period Fuel system Fuel pipes Every 2 years Packing on fuel tank cover Heater Heater hoses Cooling system Rubber hoses Hydraulic system Main machine Hydraulic pipe Pump outlet Hydraulic p...

Страница 110: ...Please consult with your sales or service dealer for the replacement of safety parts Except the critical safety parts check and tighten the hydraulic pipes and when necessary replace During the replac...

Страница 111: ...motor gears 5 24 Water drainage from fuel tank 5 25 Checking of battery electrolyte level and adding of electrolyte 5 26 Every 250h Replacement of engine oil and filter 5 28 Cleaning of air filter 5 3...

Страница 112: ...5 14 Records...

Страница 113: ...tely Before operations within the machine please securely fix the engine hood or machine hood Keep the engine hood and machine hood closed under windy weather or while parking the machine on a slope 5...

Страница 114: ...ock and hook seat on bucket for presence of damage Optional 5 Check handrails footplates and anti slip surfaces for damage and check for any loose bolt 6 Check tracks and track shoes for presence of s...

Страница 115: ...t start of engine each day Warning Before operations fulfill the daily routine checking and when necessary repair immediately Before operations within the machine please securely fix the engine hood o...

Страница 116: ...pstick Both excessive and insufficient oil levels will cause malfunction 3 Tighten the oil filler cap 2 4 Start the engine run at low idling speed for 5min and then stop the engine 5 Check the oil lev...

Страница 117: ...with the oil temperature Maintain the machine and check the fuel status by the posture shown in the diagram below 5 19 Posture of machine for checking of hydraulic oil level 1 Start the engine and ru...

Страница 118: ...e engine hood 2 Slowly loosen the bleeding plug 2 to relieve the internal pressure and then take out the plug 3 Add hydraulic oil till the oil level is in the middle of level gauge 1 4 Pressurize the...

Страница 119: ...10h Lubrication of Working Device 1 Maintain the machine under the status shown in above diagram lower the working device to the ground and then stop the engine 2 Lubricate the grease fitting by a gre...

Страница 120: ...5 22 Records...

Страница 121: ...high pressure If the tension is not adjusted by the following designated procedure the grease relief valve will probably fly out to cause injuries Never loosen the grease pipe fittings Slowly loosen...

Страница 122: ...the grease fitting 3 of grease relief valve 2 3 Check the track tension Reduce tension 1 Remove the cover plate 2 Slowly loosen by one turn the grease relief valve 2 by a wrench to drain the grease If...

Страница 123: ...earing and grease pipe Water drainage from fuel tank Warning Do not smoke or use open fire while handling fuel or performing the operations of fuel system Do not disassemble the fuel tank cap or refue...

Страница 124: ...tery when the electrolyte level is below the lower limit Otherwise it will speed up the internal aging and shorten the life of battery In addition it can lead to burst explosion The battery can genera...

Страница 125: ...lot of water Checking 1 Open the maintenance cover 2 Check the fluid level The fluid level must be between upper limit H and lower limit L If not add distilled water till the fluid level reaches uppe...

Страница 126: ...cause scalding and injuries 5 28 2 1 Open the engine cover and remove the fuel filler 1 2 Place a tray under the oil drain plug 2 for the waste oil 3 Remove the oil drain plug 2 to drain the oil Impo...

Страница 127: ...mask as the metal fragments and other objects will splash to cause accidents of serious harms Important Take cautions not to scratch the filter element Do not use any damaged filter element Important...

Страница 128: ...element and perform inspection If there are small holes or stains replace it 8 Install the filter element and tighten it 9 Install the shell and tighten it Checking of accelerator control system l Th...

Страница 129: ...ediately 1 Open the engine hood or the side cover 2 Rotate the filter 1 counter clockwise by a filter wrench to take it out 3 Clean the mounting surfaces of filter housing 4 Apply a thin film of fuel...

Страница 130: ...5 32 Records...

Страница 131: ...just stopped Touching such parts can cause scalding Important Do not use a wrinkled filter element or a filter element with damaged washer or seal ring Important Ensure to steadily install the filter...

Страница 132: ...5 34 Records...

Страница 133: ...Maintenance Every1500h Every 1500 hour Checking and Cleaning of Engine Fuel Injector Nozzles These operations require experiences Please ask your sales or service dealer for operations 5 35...

Страница 134: ...mbling cap or filter or disconnecting pipeline before the pressure relief of hydraulic system will probably result in out spray of hydraulic oil Slowly loosen the bleeding plug to relieve the pressure...

Страница 135: ...ipped 12 Install the suction filter element 2 on the flange 1 13 Install the flange 1 back to its original position 14 Tighten the oil drain plug 3 15 Remove the rubber plug 6 16 Fill the rubber tube...

Страница 136: ...erious personal harms While hammering hard metal parts such as tooth pins bucket teeth side teeth and bearings please wear protective articles including goggles and gloves While hammering tooth pins a...

Страница 137: ...rk and keep contact with each other One operator must sit in the driver seat to get ready to stop the engine immediately when necessary This operator must pay special attention not to touch any joysti...

Страница 138: ...a hammer to knock the tooth pin 2 off the bucket 5 Remove the bucket Installation 1 Align the pin hole A on the bucket with the pin hole on the stick install the tooth pin and the fastening nut 2 2 O...

Страница 139: ...is stretched and non adjustable please replace the track 1 Handle If the height A is 5mm replace 2 Wire rope 5 41 If two or more segments of the wire rope are exposed please replace If more than half...

Страница 140: ...olutely necessary The other operator for the maintenance must keep the body and clothing away from motion parts of machine Disassembling 1 Completely loosen the tension of rubber tracks Refer to page...

Страница 141: ...off the pensioner and then stop the rotation of sprocket 5 Slide inward the rubber track to install it onto the pensioner and then pull out the steel tube 6 Check rubber track for secure installation...

Страница 142: ...f battery and cover the battery to guard against freezing During Parking Warning Do not operate the machine in an enclosed place with poor ventilation If the natural ventilation is not possible instal...

Страница 143: ...brication system of engine 2 Get ready the fuel system 3 Start the engine Idle the engine for approximately 15min and then Check for normal oil pressure Check for leakage of fuel engine oil and coolan...

Страница 144: ...Troubleshooting 6 1...

Страница 145: ...reach a nearly horizontal position its movement speed will drop shortly A noise of slewing motor can be heard at the start and end of slewing 6 2 A noise of traveling motor can be heard when the machi...

Страница 146: ...e terminal During disconnection firstly disconnect the cable from negative terminal Connect the last clamp of jumper cable to a point as far as possible from the battery cable to start engine Importan...

Страница 147: ...n of Jumper Cable After the successful start of the engine of malfunctioned machine disconnect the jumper cable in reverse sequence of the connection procedure Battery ofrescue machine Battery of malf...

Страница 148: ...electronic system is probably malfunctioned The improper repair will probably cause fire danger If the consultation is required please contact your sales or service dealer 3 Open the fuse case cover...

Страница 149: ...ice cover and check If the fuse has blown please contact your sales or service agent Note The fuse is a large fuse used in high current applications Like ordinary fuses they function as fuses protecti...

Страница 150: ...ne stops due to shortage of fuel please add fuel rotate the key to ON for 60s and then rotate it to START position Running the starter motor for a long time before the supply of sufficient fuel will c...

Страница 151: ...operations park the machine in a safe place and take the following remedy measures Warning lamp Lamp name Cause and solution Charging warning lamp There is a problem with charging If the light contin...

Страница 152: ...ot be performed l The safety lock lever has been raised locked l Lower release the safety lock lever Please refer to page 2 11 Not enough digging power l Hydraulic oil level is too low l The hydraulic...

Страница 153: ...18 l Exclude air Please refer to pages 6 7 l Drain the water Please refer to pages 5 25 Tracks fall off l Tracks are too loose l Increase the tension Please refer to page 5 24 The engine emits black s...

Страница 154: ...ortant Do not tow the machine when the engine is not started or the machine is not running Otherwise the towed machine will probably be damaged Important Please ensure to abide by the following proced...

Страница 155: ...Parameters 7 1...

Страница 156: ...grade ability 30 Tracks Ground pressure k Pa 30 95 Material Rubber Tension control type Tightening cylinder Hydraulic pump Type gear pump Working pressure Mpa 16 Flow L min 19 5 Hydraulic oil tank ca...

Страница 157: ...b Overall length of crawler 1235 c Ground clearance of platform 460 d Tail slewing radius of platform 660 e Chassis width 800 950 f Track width 180 g Track height 320 h Transport length 2170 2850 i Gr...

Страница 158: ...radius 3040 B Maximum digging radius 3135 C Maximum digging depth 1580 D Maximum digging height 2620 E Maximum Dump height 2000 F Maximum vertical digging depth 1580 G Minimum slewing radius 1510 H M...

Страница 159: ...Parameters Lifting power 7 5...

Страница 160: ...7 6 Records...

Страница 161: ...Optional products 8 1...

Страница 162: ...asures please follow the instructions of the signaler If it s necessary to place temporarily heavy weights or accessories onto the ground during disassembling or installation please ensure to place th...

Страница 163: ...erations otherwise it will be extremely dangerous Driving down a steep slope with attachment lifted Driving laterally on a steep slope Slewing on a steep slope If a heavy attachment is installed while...

Страница 164: ...vice is heavily loaded Especially do not slow laterally on a slope 2 For a machine with installed breaking hammer or grinder the attachment is heavier than the installed standard bucket Do not operate...

Страница 165: ...ry Otherwise it will probably cause safety issues or cause adverse influence on operations or life of machine Ken stone Heavy Machinery will not be liable for any injury accident or product damage ari...

Страница 166: ...800mm will probably result in rollover of machine due to poor stability If it s necessary to operate the machine with narrow track width 800mm retract the bucket working device and lower the boom to...

Страница 167: ...the working face l During the crushing operations appropriately aim the hammer head at the object to be crushed and avoid the air impact l Do not pry by hammer head or pry during breaking l Do not mov...

Страница 168: ...t of Hydraulic Oil With installed hydraulic breaking hammer the hydraulic oil deteriorates faster than the normal operations Ensure to replace the hydraulic oil and oil return filter element The failu...

Страница 169: ...Products Hydraulic Breaking Hammer For the use of common anti wear hydraulic oil Breaking hammer operating ratio Filter element replacement period Hydraulic oil replacement period Replacement period...

Страница 170: ...8 10 Records...

Страница 171: ...Optional products Auger Ripper Quick hitch Thumb part Grab Rake Digging bucket 200mm 300mm 500mm 600mm 700mm 800mm 900mm Tilt bucket 600mm 800mm 8 11...

Страница 172: ...Optional products Canopy 8 12...

Страница 173: ...Parts number position Upper frame number 20060001 8 13...

Страница 174: ...mation in this manual is subject to change without notice Version 1 Jan 2022 SHANDONG KEN STONE HEAVY MACHINERY CO LTD ADD DINGYUANZHAI INDUSTRIAL PARK GUAN COUNTY SHANDONG PROVINCE POST CODE 252512 S...

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