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    / 1923600E / 0024

English

English

OPERATION SAFETY ............................................ 3
TERMS OF GUARANTEE ...................................... 3
PARTS OF WIRE FEED MECHANISM ................... 4
OPERATION CONTROL AND CONNECTORS ...... 5

Function panel .................................................... 5
Function panel for synergic 1-knob MIG ............. 6

LIST OF PRODUCTS ............................................. 7

Power sources .................................................... 7
Wire feeder units ................................................ 7
MIG guns ............................................................ 7
Interconnection cables ........................................ 7

GENERAL ............................................................... 8
FEED 400  TECHNICAL DATA ............................... 8
ASSEMBLY OF MIG EQUIPMENT ......................... 9
INSTALLATION ....................................................... 9

Wire feed mechanism ........................................ 9
Mounting of MIG welding gun ........................... 10
Mounting and locking of wire reel ..................... 10
Automatic wire feed to gun ............................... 10
Adjustment of pressure .................................... 10
Adjustment of tightness of wire reel brake ........ 10
Ground cable .................................................... 11
Shielding gas .................................................... 11

FEED 400 FUNCTIONS ........................................ 12

Function panel .................................................. 12
Selection of welding process ............................ 12
Selection of MIG process ................................. 12
Signal lamps for Welding / MIG Minilog ............ 12
Basic adjustments, basic displays .................... 12
MIG welding dynamics adjustment ................... 13
Selecting switch of main controls...................... 13
Display of selected 1-knob MIG synergic program .. 13
1-knob MIG synergy panel ................................ 13
Burn back time adjustment ............................... 13
Selection of 1-knob MIG synergic curve ........... 13
Crater filling (1-knob MIG, 4-T and 4-TL) .......... 14
MIG Minilog (1-knob MIG 4-TL) function .......... 14
Wire inch switch ............................................... 15
Gas purge switch .............................................. 15
FEED 400 error codes ...................................... 15

ACCESSORIES .................................................... 15

SYNC 400 synchronizing unit ........................... 15
GG 400 gas guard ............................................ 15
Hanging onto boom .......................................... 16

OPERATION DISTURBANCES ............................ 16
REGULAR MAINTENANCE OF EQUIPMENT ..... 16

Содержание Feed 400

Страница 1: ...e the welding machine Bitte lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schwei maschine Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in gebruik neemt Veuillez lire et ap...

Страница 2: ...e reel brake 10 Ground cable 11 Shielding gas 11 FEED 400 FUNCTIONS 12 Function panel 12 Selection of welding process 12 Selection of MIG process 12 Signal lamps for Welding MIG Minilog 12 Basic adjus...

Страница 3: ...ld by them if defects in manufacture and materials occur Guarantee repairs must be carried out only an Authorized KEMPPI Service Agent Packing freight and insurance costs to be paid by third party The...

Страница 4: ...elivery ist im Lieferumfang enthalten met de zending meegeleverd compris dans la livraison kuuluu toimitusvarustukseen asennettuna ing r vid leverans monterad inkludert i leveransen montert inkluderet...

Страница 5: ...feed speed plate thickness 1 knob MIG Selecting switch for wire feed or plate thickness display Selection of MIG process 2 T 4 T 4 TL MIG Minilog procedure Selecting switch for following controls rem...

Страница 6: ...no program 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 O Wire feed mechanism SL400 Wire inch Gas purge R...

Страница 7: ...5 W H 6260352 KW 50 5 WH 626035401 KW 50 10 WH 626035601 MMA cable MMA cable 5 m 6184501 Return current cable 5 m 50 mm2 6184511 LIST OF PRODUCTS Marking of interconnection cable item Example KW 50 5...

Страница 8: ...ctions guides the operator to find the correct welding values 4 roll drive of wire feed mechanism ensures stable wire feed Max wire feed speed can be either 18 m min or 25 m min The FEED 400 is design...

Страница 9: ...and 1 2 0 035 0 045 and 0 052 yellow 1 4 1 6 and 2 0 1 16 and 5 64 black 2 4 3 32 guide tubes colour filler wire mm inch orange 0 6 1 6 0 024 1 16 blue over 1 6 over 1 16 When necessary speed is chang...

Страница 10: ...ding gun Draw a bit of loose wire from wire reel Feed wire through back liner to feed rolls Don t release pressure of feed rolls Press the gun switch and feed a bit wire until wire goes through feed r...

Страница 11: ...f there is one in regulator Screw regulation screw 52 inwards until hose pressure meter P2 shows flow or pressure required By regulation of flow amount the machine has to be in operation and the gun s...

Страница 12: ...other welding parameters enabling welding s power level adjustment from one control knob Dependence of welding parameters from wire feed speed is defined by choice of synergic curve for filler wire an...

Страница 13: ...stion so that the filler wire won t stick on the weld piece at the weld end and also that there won t be produced too big ball at the wire tip The burn back time is changed automatically right accordi...

Страница 14: ...and the welding current LED is illuminated 4 Adjust from panel potentiometers lower values than the welding values of above mentioned remote or gun control units When panel adjustments are made the M...

Страница 15: ...or due to too sharply bent gun cable Err 12 The welding is prevented because the shielding gas control of the gas guard GG 400 has released The error codes disappear by following start when reason of...

Страница 16: ...e wire guide tubes of the wire feeder unit Badly worn feed rolls and wire guide tubes should be discarded The wire guide tube in the gun should be set as near the feed rolls as possible but not touchi...

Страница 17: ...0024 1923600E 17 English Notes...

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