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    / 1923600E / 0024

English

Crater filling (1-knob MIG, 4-T and 4-TL)

Crater filling is used to reduce weld defects caused by

end crater. At the weld end you get, during gun´s start

switch pressing, a steplessly decreasing welding pow-

er, which fills end crater in a controlled way.

MIG Minilog ( 1-knob MIG 4-TL ) function

In the MIG minilog (4-TL) function remote (C 110D) or gun control (RMT 10) unit is connected to the FEED wire

feeder. Then two sets of welding parameters are adjusted. One set of welding parameters is adjusted from

remote/gun control unit and another set of welding parameters is adjusted from local controls of the panel.

These two levels of welding parameters can now be selected from the trigger of welding gun by pressing it long

or short time (see pictures below).
This function can be benefitted e.g. for avoiding welding faults at start by starting either with higher values than

normal welding values (hot start) or with lower values. Quick change possibility of welding values improves weld

pool control by varying air gaps and in position welding. At the weld end you can use lower welding values for end

crater filling.

MIG Minilog use:

1. Select 1-knob MIG and 4-TL functions with panel switches and from the synergy panel a program for filler

wire / gas you are using.

2. Set selecting switch of main controls to remote control, when you are using C 110D or to gun control, when

you are using RMT10.

3. Adjust the desired welding values from the remote or gun control unit, the values are visible in displays and

the welding current LED is illuminated.

4. Adjust from panel potentiometers lower values than the welding values of above mentioned remote or gun

control units. When panel adjustments are made, the MINILOG current level LED lights up and the displays

start showing panel potentiometer values. When adjustments are stopped, the displays revert after a mo-

ment to show remote control unit´s welding values and at the same time the welding current LED lights up.

5. By starting according to enclosed picture with short (< 0.7 s) pressing of gun´s start switch, the welding

starts with values adjusted to local controls and goes over with following < 0.7 s pressing to higher welding

values, which have beed adjusted to the remote control unit.

6. By starting with long (> 0.7 s) pressing of gun´s start switch, the welding starts with values adjusted to remote

control unit and goes over with following short < 0.7 s pressing to lower welding values, which have been

adjusted to local controls.

7. During welding with short < 0.7 s pressings of start switch, the operator is moving between these two current

levels according to needs.

8. The welding is always stopped with long pressing of more than 0.7 s.

9. If necessary you can use crater filling function at the weld end.

Crater filling, 32

Wire speed/power/

welding current
Start switch

Material choice

switch

Wire diameter

choice switch

Program

number

ø

Wire material

Shielding gas

7

7

7

1

2

3

– –

72

73

1.0

1.2

no program

AlSi5

AlSi5

100%Ar

100%Ar

8

8

8

1

2

3

– –

– –

83

1.2

no program

no program

SsFCR

Ar15-25%CO2

9

9

9

1

2

3

91

92

– –

0.8

1.0

CuSi3

CuSi3

no program

100%Ar

100%Ar

H

H

H

1

2

3

– –

H2

H3

1.0

1.2

no program

Ss309

Ss309

Ar2%CO2,O2

Ar2%CO2,O2

L

L

L

1

2

3

– –

– –

– –

no program

no program

no program

Содержание Feed 400

Страница 1: ...e the welding machine Bitte lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schwei maschine Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in gebruik neemt Veuillez lire et ap...

Страница 2: ...e reel brake 10 Ground cable 11 Shielding gas 11 FEED 400 FUNCTIONS 12 Function panel 12 Selection of welding process 12 Selection of MIG process 12 Signal lamps for Welding MIG Minilog 12 Basic adjus...

Страница 3: ...ld by them if defects in manufacture and materials occur Guarantee repairs must be carried out only an Authorized KEMPPI Service Agent Packing freight and insurance costs to be paid by third party The...

Страница 4: ...elivery ist im Lieferumfang enthalten met de zending meegeleverd compris dans la livraison kuuluu toimitusvarustukseen asennettuna ing r vid leverans monterad inkludert i leveransen montert inkluderet...

Страница 5: ...feed speed plate thickness 1 knob MIG Selecting switch for wire feed or plate thickness display Selection of MIG process 2 T 4 T 4 TL MIG Minilog procedure Selecting switch for following controls rem...

Страница 6: ...no program 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 O Wire feed mechanism SL400 Wire inch Gas purge R...

Страница 7: ...5 W H 6260352 KW 50 5 WH 626035401 KW 50 10 WH 626035601 MMA cable MMA cable 5 m 6184501 Return current cable 5 m 50 mm2 6184511 LIST OF PRODUCTS Marking of interconnection cable item Example KW 50 5...

Страница 8: ...ctions guides the operator to find the correct welding values 4 roll drive of wire feed mechanism ensures stable wire feed Max wire feed speed can be either 18 m min or 25 m min The FEED 400 is design...

Страница 9: ...and 1 2 0 035 0 045 and 0 052 yellow 1 4 1 6 and 2 0 1 16 and 5 64 black 2 4 3 32 guide tubes colour filler wire mm inch orange 0 6 1 6 0 024 1 16 blue over 1 6 over 1 16 When necessary speed is chang...

Страница 10: ...ding gun Draw a bit of loose wire from wire reel Feed wire through back liner to feed rolls Don t release pressure of feed rolls Press the gun switch and feed a bit wire until wire goes through feed r...

Страница 11: ...f there is one in regulator Screw regulation screw 52 inwards until hose pressure meter P2 shows flow or pressure required By regulation of flow amount the machine has to be in operation and the gun s...

Страница 12: ...other welding parameters enabling welding s power level adjustment from one control knob Dependence of welding parameters from wire feed speed is defined by choice of synergic curve for filler wire an...

Страница 13: ...stion so that the filler wire won t stick on the weld piece at the weld end and also that there won t be produced too big ball at the wire tip The burn back time is changed automatically right accordi...

Страница 14: ...and the welding current LED is illuminated 4 Adjust from panel potentiometers lower values than the welding values of above mentioned remote or gun control units When panel adjustments are made the M...

Страница 15: ...or due to too sharply bent gun cable Err 12 The welding is prevented because the shielding gas control of the gas guard GG 400 has released The error codes disappear by following start when reason of...

Страница 16: ...e wire guide tubes of the wire feeder unit Badly worn feed rolls and wire guide tubes should be discarded The wire guide tube in the gun should be set as near the feed rolls as possible but not touchi...

Страница 17: ...0024 1923600E 17 English Notes...

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