Kemppi Feed 400 Скачать руководство пользователя страница 13

0024 / 1923600E /    

13

English

MIG welding dynamics adjustment

With MIG welding dynamics adjustment is influenced on welding stability and spatter amount.

Zero setting is recommended basic setting. Values –> min (-1...-9), softer arc for reduced

spatter amount. Values –> max (1...9), harder arc for increased stability and when 100 %

CO

2

 shielding gas is used in welding of steel.

Selecting switch of main controls

Remote control, basic controls are made from C 110D remote control unit, which is con-

nected to the FEED 400.

Gun control, wire feed speed or welding current (1-knob MIG) control is made from the

RMT10 control unit, which is mounted to the PMT MIG gun. Control of welding voltage or

arc length is made from the voltage control potentiometer of the panel.

Local control, basic controls are made from potentiometers of the panel.

Display of selected 1-knob MIG synergic program

The display shows number for 1-knob MIG program, which has been selected with select-

ing switches on the synergy panel. If on display is visible ´

– –´

, you have not selected any 1-

knob MIG program. Then welding is prevented. By normal MIG / MAG welding the display is

dark.

1-knob MIG synergy panel

  

+

/

Burn back time adjustment

The burn back time is adjusted steplessly. The value for burn back time is selected according to material in question

so that the filler wire won´t stick on the weld piece at the weld end, and also that there won´t be produced too big "ball"

at the wire tip. The burn back time is changed automatically right according to changes of the wire feed speed.

Selection of 1-knob MIG synergic curve

The FEED 400 includes preset programs for synergic 1-knob MIG welding of the most common materials. The

preset programs are presented in the enclosed table. On reel cabinet door of the Feed 400 there is a guide

sticker, which tells positions of selecting switches and program numbers (see also page 6).

Material

choice

switch

Wire diame-

ter choice

switch

Selecting

switch for

crater filling

Burn back time

adjustment

Material choice

switch

Wire diameter

choice switch

Program

number

ø

Wire material

Shielding gas

1

1

1

1

2

3

11

12

13

0.8

1.0

1.2

Fe

Fe

Fe

100% CO2

100% CO2

100% CO2

2

2

2

1

2

3

21

22

23

0.8

1.0

1.2

Fe

Fe

Fe

Ar15-25%CO2

Ar15-25%CO2

Ar15-25%CO2

3

3

3

1

2

3

– –

– –

33

1.2

no program

no program

Metal cored wire

Ar15-25%CO2

4

4

4

1

2

3

– –

– –

43

1.2

no program

no program

Rutile flux cored wire

Ar15-25%CO2

5

5

5

1

2

3

51

52

53

0.8

1.0

1.2

Ss316

Ss316

Ss316

Ar2%CO2,O2

Ar2%CO2,O2

Ar2%CO2,O2

6

6

6

1

2

3

– –

62

63

1.0

1.2

no program

AlMg5, AlMg4,5Mn

AlMg5, AlMg4,5Mn

100%Ar

100%Ar

In the reel cabinet there is 1-MIG synergy panel. On

the MIG synergy panel there are selecting switches for

1-knob MIG synergic curve, selecting switch for 1-knob

MIG crater filling as well as potentiometer for burn back

time adjustment.

Содержание Feed 400

Страница 1: ...e the welding machine Bitte lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schwei maschine Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in gebruik neemt Veuillez lire et ap...

Страница 2: ...e reel brake 10 Ground cable 11 Shielding gas 11 FEED 400 FUNCTIONS 12 Function panel 12 Selection of welding process 12 Selection of MIG process 12 Signal lamps for Welding MIG Minilog 12 Basic adjus...

Страница 3: ...ld by them if defects in manufacture and materials occur Guarantee repairs must be carried out only an Authorized KEMPPI Service Agent Packing freight and insurance costs to be paid by third party The...

Страница 4: ...elivery ist im Lieferumfang enthalten met de zending meegeleverd compris dans la livraison kuuluu toimitusvarustukseen asennettuna ing r vid leverans monterad inkludert i leveransen montert inkluderet...

Страница 5: ...feed speed plate thickness 1 knob MIG Selecting switch for wire feed or plate thickness display Selection of MIG process 2 T 4 T 4 TL MIG Minilog procedure Selecting switch for following controls rem...

Страница 6: ...no program 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 4 5 6 7 8 9 H L 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 O Wire feed mechanism SL400 Wire inch Gas purge R...

Страница 7: ...5 W H 6260352 KW 50 5 WH 626035401 KW 50 10 WH 626035601 MMA cable MMA cable 5 m 6184501 Return current cable 5 m 50 mm2 6184511 LIST OF PRODUCTS Marking of interconnection cable item Example KW 50 5...

Страница 8: ...ctions guides the operator to find the correct welding values 4 roll drive of wire feed mechanism ensures stable wire feed Max wire feed speed can be either 18 m min or 25 m min The FEED 400 is design...

Страница 9: ...and 1 2 0 035 0 045 and 0 052 yellow 1 4 1 6 and 2 0 1 16 and 5 64 black 2 4 3 32 guide tubes colour filler wire mm inch orange 0 6 1 6 0 024 1 16 blue over 1 6 over 1 16 When necessary speed is chang...

Страница 10: ...ding gun Draw a bit of loose wire from wire reel Feed wire through back liner to feed rolls Don t release pressure of feed rolls Press the gun switch and feed a bit wire until wire goes through feed r...

Страница 11: ...f there is one in regulator Screw regulation screw 52 inwards until hose pressure meter P2 shows flow or pressure required By regulation of flow amount the machine has to be in operation and the gun s...

Страница 12: ...other welding parameters enabling welding s power level adjustment from one control knob Dependence of welding parameters from wire feed speed is defined by choice of synergic curve for filler wire an...

Страница 13: ...stion so that the filler wire won t stick on the weld piece at the weld end and also that there won t be produced too big ball at the wire tip The burn back time is changed automatically right accordi...

Страница 14: ...and the welding current LED is illuminated 4 Adjust from panel potentiometers lower values than the welding values of above mentioned remote or gun control units When panel adjustments are made the M...

Страница 15: ...or due to too sharply bent gun cable Err 12 The welding is prevented because the shielding gas control of the gas guard GG 400 has released The error codes disappear by following start when reason of...

Страница 16: ...e wire guide tubes of the wire feeder unit Badly worn feed rolls and wire guide tubes should be discarded The wire guide tube in the gun should be set as near the feed rolls as possible but not touchi...

Страница 17: ...0024 1923600E 17 English Notes...

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