54-5501 Rev A Service Department (800) 888-7009
(559) 256-8000
3
ASSEMBLY INSTRUCTIONS
Tools required:
Torque wrench, 5/8-inch socket, 5/8-inch open-end wrench, #2 Phillips screwdriver, and
15mm crowfoot.
Step One: Mount the Main Frame onto the Base Frame
Parts required:
four (7/16) screws, four (7/16) acorn nuts, eight (7/16) washers and hub cap.
Note Stack cardboard between screws and floor to protect the floor and to prevent the screws
from backing out during the assembly process.
Place four of the washers on the screws and insert the screws through the holes from the bottom of the
base frame. Peel off the top layer of the adhesive strip on the base frame. Place the main frame
assembly at the rear of the base frame (the side with the wheels). Use the flywheel to roll the main frame
onto the base frame. The flywheel should be located between the wheels located at the rear of the base
frame. Use the screws to guide the main frame into the correct position on the adhesive strip.
Install the remaining washers and the acorn nuts finger tight on the screws. Hold the screw head in place
with the 5/8-inch open-end wrench. Tighten the acorn nuts to 35 ft-lbs. using a 5/8-inch socket on the
torque wrench.
Attach the hubcap to the left side of the flywheel by rotating the hubcap in a clockwise direction until snug.
Be careful not to cross thread or over-tighten.
Step One
Step Two
Step Three
Step Four
