54-5501 Rev A Service Department (800) 888-7009
(559) 256-8000
10
Shift Cable Assembly Replacement
Tools required:
#2 Phillips screwdriver, 5/16-inch open-end wrench
Use a Phillips screwdriver to loosen the screw that is holding the shift lever in place on the handlebar.
Remove the cable from the plastic anchors on the frame. Use a 5/16-inch open-end wrench to loosen the
nut at the base of the tension spring. Continue to loosen the nut until you can easily slide the shift cable
assembly off the main frame. Install the new assembly.
Bottom Bracket Replacement
Tools required:
crank arm puller, bottom bracket socket, torque wrench, 9/16-inch socket, 14mm socket,
Loctite 242
, paper clip and clean cloth.
Caution! Extreme care must be taken to not allow your fingers, hair, clothing, etc. to be drawn into
the chain and sprockets. Failure to follow these instructions could result in serious injury,
including the loss of fingers.
Apply full resistance to the flywheel by moving the shifter to the maximum counter-clockwise position.
Remove the chain cover using a 9/16-inch socket to remove the rear screw on the chain cover. Take off
the chain cover by pulling out on the tabs at the bottom of the chain cover. Maneuver the chain cover
around the crank arm and pedal.
Chain cover
Plug
Crank arm bolt
Sprocket
Bottom bracket
Bottom
Bracket
cup
Crank arm
Crank arm
bolt
Plug
