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CRIMP SETUP AND OPERATION

NOTE:    It may be necessary to clean and lubricate the crimper jaws from time to 

time. If an indentation begins to appear on the side of the seal being crimped, 
cleaning and lubricating of the jaws will usually correct the problem.

 In order to use your Kebby Power Crimp correctly and obtain the best crimp, use the 
following steps:
STEP 1:   Set the air pressure to zero psi. Turn the regulator adjustment knob (Figure 1-6) 

counter clockwise to decrease the air pressure to zero psi.

 

NOTE:    The knob is a push to lock, pull to unlock knob. If the knob will 

not turn, it may be in the locked position. To unlock the knob, 

pull up on the knob and push down on the knob to lock.

STEP 2:   Insert appropriate Power Head (sold separately) for crimping into the Power 

Crimp assembly.

STEP 3:   Assemble stopper and cap on the top of the bottle.

STEP 4:   Increase the air pressure to approximately 15 psi.

STEP 5:   Insert the bottle and cap assembly into the Kebby Power Head Crimp with 

the pressure set to 15 psi and actuate the Crimp. Wait approximately 1 to 2 
seconds before releasing the Crimp.

 

 Inspect cap for proper seal. If seal is not crimped to meet your requirements, 
increase the air pressure by turning the knob clockwise at approximately  
2 to 3 psi increments until seal meets your requirements.

  

Remove crimped seal or partially crimped seal, replace with new seal and 
stopper if necessary before crimping at increased pressure. Repeat increasing 
pressure approximately 2 to 3 psi until crimped seal meets your requirements.

 

 NOTE:   If a verification gauge is installed,  

     it is used as a visual aid to determine when 

the crimp is complete. The crimp has been 

completed when the needle on the gauge has 

stabilized and no longer moves. The needle 

on the verification gauge shows the pressure 

at which the crimp is being performed.

STEP 6:   If the crimp is unsatisfactory and the pressure 

needs to be adjusted, unlock the pressure knob 
to change the pressure and lock the pressure 
knob before crimping. To avoid pressure variation 
throughout the run, push down on the pressure 
knob to lock it in place.

 

KEBBY INDUSTRIES 

13

 SETUP AND OPERATION

KEEP HANDS 

CLEAR OF MOVING 

PARTS.

WARNING

Содержание Power Crimp

Страница 1: ...USTRIES PowerCrimper Accessories Setup and Operation Manual KEBBY INDUSTRIES 4075 Kilburn Ave Rockford IL 61101 U S A Phone 815 963 1466 Fax 815 962 3490 Email sales kebbyindustries com www kebbyindus...

Страница 2: ......

Страница 3: ...CESSORIES 7 ASSEMBLY INSTRUCTIONS 8 ASSEMBLE POWER CRIMP TO CRIMP STAND 10 POWER CRIMP HEAD INSTALLATION 12 SETUP AND OPERATING CRIMP SET UP AND OPERATING INSTRUCTIONS 13 CAP REMOVAL SET UP AND OPERAT...

Страница 4: ...quality of the crimp makes the Power Crimp very cost effective Kebby Industries feels that once you have used the Kebby Power Crimp and accessories you will not want to go back to hand crimping PROPRI...

Страница 5: ...tentially hazardous if safety precautions are not followed Throughout this manual you will be reminded of safety factors CAUTION STORED ENERGY THIS WARNING SIGN IS A REMINDER THAT THERE IS DANGER TO P...

Страница 6: ...ted and locked and the workpiece is securely positioned before starting the unit 7 Never operate any unit beyond its rated speed or capacity 8 Never reach across or under any moving machine part 9 Do...

Страница 7: ...it complies with the Occupational Safety and Health Act of 1970 standards where the requirements are specific The balance of the standards are complied with as interpreted by Kebby Industries Since th...

Страница 8: ...N A10007 Air Supply Hose P N A10008 Air Supply Hose SS Braided P N A10009 Power Crimper Stand P N A10010 Stainless Steel Base Model P N A10010 1 Foot Pedal Assembly w hose P N A10011 Hanger Assembly...

Страница 9: ...POLYURETHANE SELF STORING HOSE ASSEMBLY 1 A10008 POLYURETHANE STRAIGHT HOSE ASSEMBLY 1 A10009 BRAIDED STAINLESS STEEL HOSE ASSEMBLY 3 1 A10011 FOOT PEDAL ASSEMBLY 4 1 A10005 SUPPLY AIR HOSE ASSEMBLY 5...

Страница 10: ...ect the Power Crimp Hose Assembly to the Power Crimp as follows Step 1 Install the hose fitting onto the Power Crimp adapter Step 2 Place a 1 2 open end wrench on the adapter of the Kebby Power Crimp...

Страница 11: ...STEP 3 Attach main supply air less than 36 relative humidity 60 degrees F to the Gauge Regulator STEP 2 Connect the Power Crimp Hose Assembly to the Gauge I Regulator FIGURE 1 3 ASSEMBLY DO NOT EXCEE...

Страница 12: ...sembly STEP 4 Align the Power Crimp with the Crimp Stand and slide the Power Crimp down and into the Crimp Stand Assembly STEP 5 Hold the Power Crimp in place and swing the hinged cover closed Finger...

Страница 13: ...ng Minimum pressure is needed to secure the fitting STEP 8 Connect the Power Crimp Hose fitting to the quick disconnect of the Foot Pedal Assembly STEP 9 Connect the Supply Hose to the quick disconnec...

Страница 14: ...appropriate Power Head sold separately by turning to the right to tighten left to loosen NOTE Do not over tighten the Power Head Minimum pressure is needed to secure the Power Head FIGURE 1 7 WHEN IN...

Страница 15: ...sure set to 15 psi and actuate the Crimp Wait approximately 1 to 2 seconds before releasing the Crimp Inspect cap for proper seal If seal is not crimped to meet your requirements increase the air pres...

Страница 16: ...ropriate Power Head sold separately for de capping into the Power Crimp assembly NOTE Caps with plastic tops cannot be de capped with plastic in place It must be removed before de capping can take pla...

Страница 17: ...d by Kebby Industries will simplify the care and handling of the machine and help you obtain maximum benefits from your new machine Any questions or comments regarding the operation or maintenance of...

Страница 18: ...ly Power Crimp Stand Assembly MAINTENANCE PNEUMATIC SYSTEM Preventive maintenance of the pneumatic system requires a clean dry less than 36 relative humidity 60 degrees F shop compressed air supply Ex...

Страница 19: ...STEM FILTER MAINTENANCE IS THE BEST MEANS OF LIMITING THE DESTRUCTION AND CONTAMINATION BY SOLIDS AND WATER IN THE PNEUMATIC SYSTEM MAINTENANCE DAILY WEEKLY MONTHLY QRTLY ANNUALLY PROCEDURE Clean and...

Страница 20: ...KEBBY INDUSTRIES 4075 Kilburn Ave Rockford IL 61101 U S A Phone 815 963 1466 Fax 815 962 3490 Email sales kebbyindustries com www kebbyindustries com...

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