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11

Installation and Connection

3.3 Connection of Power Circuit 

3.3.1 Wiring the connectors 

RISK OF ELECTRIC SHOCK! Always disconnect supply voltage before servicing the 

COMBIVERT F5. Wait 5 minutes before attempting to change the connections as the 

DC Bus capacitors may still be charged. 

 

Absolutely pay attention to the nameplate voltage of the KEB COMBIVERT  and  the 

connected  line voltage.  A 230V-unit will be immediately destroyed on a 460V-power 

supply. Never exchange the line and motor cables.  The unit will be destroyed.

The COMBIVERT F5 motor controls  specified in this manual are suitable for use on a circuit 

capable  of  delivering  not  more  than  10kA  rms  symmetrical  ampers  at  the  rated  maximum 

voltage.
Connection of the F5 series motor control to voltage systems configured as corner grounded 

delta, center tap grounded delta, open delta, or ungrounded delta may defeat the internal noise 

suppression.  With this type of voltage supply the maximum phase to ground votlage is 300VAC 

for 230 VACrms units.  A balanced, center ground wye connection is always recommended. The 

three phase voltage imbalance must be less than 2% phase to phase. Greater imbalance can 

lead to destruction of the unit.      

3.3.2 Wiring instructions 

7

L1L2

L3

++

--

E

Steps to wire the connectors

 

•  Remove the connector from the inverter housing by 

grasping it firmly and pulling straight out

•  The maximum wire gauge is 14 awg or 1.5mm

•  Strip the insulation back 0.25 in (7mm)

•  The use of ferrules is optional

•  Press  a  flathead  screwdriver  into  the  upper 

slot

•  Slide the bare wire into the lower slot

•  Remove the screw driver and check the 

wire connection by pulling back on the 

wire to ensure it stays

Содержание COMBIVERT F5 Series

Страница 1: ...C O M B I V E R T 02 2006 00 F5 BUM KA02 Installation Guide Operation Manual A Housing 1 2 1hp 230V B Control USA...

Страница 2: ...ies with this unit it was necessary to provide separet documentation which contains all of this detailed information Please visit our Web site www kebamerica com or contact you local sales of ce A lis...

Страница 3: ...nnection of Power Circuit 11 3 3 1 Wiring the connectors 11 3 3 2 Wiring instructions 11 3 3 3 Line connection terminal X1 A 12 3 3 4 Motor connection 13 3 3 5 Motor Overload Protection 13 3 3 6 Conne...

Страница 4: ...ing Displays 20 4 5 Basic Adjustment of the Drive 22 4 6 Special Adjustments 25 4 7 The Drive Mode 37 4 7 1 Start Stop Drive 37 4 7 2 Changing the Direction of Rotation 37 4 7 3 Speed setting 37 4 7 4...

Страница 5: ...controls in conformity with the low voltage directive 73 23 EEC Important please read 1 Saftey and Operating Instructions 4 Installation The installation and cooling of the unit shall be in accordanc...

Страница 6: ...Product Description 2 Product Description 2 1 Application The KEB COMBIVERT F5 series motor control is designed exclusively for the control and regulation of induction motors The operation of other el...

Страница 7: ...braking resistance 2 180 100 Max braking current A 4 5 4 5 Installation Information Max shielded motor cable length at 4 kHz 3 ft 30 30 Max shielded motor cable length at 8 kHz 3 ft 30 30 Max shielded...

Страница 8: ...0V and 460V units 3 phase are pos sible X1A Connection from the line X1B Connection to the motor brake resistor temp sensor X2A Connectin for control cables X4A Connection for Operator display HSP5 Se...

Страница 9: ...arance distances in diagram 3 1 Mul tiple units can be mounted side by side with zero clearance Most units have forced airflow from bottom to top using a ther mostatically controlled variable speed fa...

Страница 10: ...as a shield for the motor cables Always observe the following points Remove all paint from the control panel where the conduit is to be secured Securely fasten all conduit fittings Run only the motor...

Страница 11: ...5 series motor control to voltage systems con gured as corner grounded delta center tap grounded delta open delta or ungrounded delta may defeat the internal noise suppression With this type of voltag...

Страница 12: ...ivilant If a lower level of overcurrent protection is used it may be possible to reduce the size of the wire Use 300V rated wire for 230V systems A disconnect switch or contactor shall be provided as...

Страница 13: ...rip resistance level 1 65 4k Reset resistance level 0 75 1 65k This function can be activated or deactivated through a software parameter The default setting is OFF Do not run temperature sensor wires...

Страница 14: ...RT F5 If a motor temperature sensor is used it should be placed in series with the sensor of the braking resistor Note if the braking transistor in the unit fails there is no guarantee the voltage to...

Страница 15: ...Common for analog In and Outputs 10 Fixed frequency 1 I 1 I1 I2 Fixed frequency 3 11 Fixed frequency 2 I 2 no input analog voltage speed ref 14 Forward F Preset rotation Ri 2 1 k Ohm 15 Reverse R For...

Страница 16: ...ef setting 3 4 5 Analog Output 3 4 4 Analog Inputs 3 4 3 Digital Inputs In case of inductive load on the relay output protective wiring must be provided e g free wheeling diode 3 4 6 Relay Outputs Rin...

Страница 17: ...tion from PC to the inverter is only valid with a special cable HSP5 Part No 00 F5 0C0 0001 oth erwise it will lead to the destruction of the PC interface Standard Operator Part No 00 F5 060 1000 Seri...

Страница 18: ...2 CP 26 CP 29 CP 31 CP 32 CP 34 CP 35 the adjusted value is accepted an stored nonvolatile by pressing ENTER If a drive fault occurs during operation the display changes to the drive fault message The...

Страница 19: ...CP 16 Rated frequency 0 400Hz 0 0125Hz 50Hz CP 17 1 Voltage stabilization 1 650V off 1 V 650 off CP 18 1 Carrier frequency 2 4 8 12 16 kHz 2 CP 19 Fixed frequency 1 400 400Hz 0 0125 Hz 5 Hz CP 20 Fix...

Страница 20: ...re no Operation control release terminal 16 signal removed modulation off output voltage 0 V drive is disabled Low Speed no direction signal at F or R terminal 14 or 15 modulation off output voltage 0...

Страница 21: ...r E xxx and malfunction A xx codes are described towards the end of this manual Operation of the Drive Phase current Display of the actual real time phase current in ampere see also CP 5 DC bus voltag...

Страница 22: ...k value Output voltage Minimum frequency Maximum fre quency Operation of the Drive The following parameters determine the fundamental operating data of the drive They should be checked and or adjusted...

Страница 23: ...ssing DOWN arrow key one increment passed the 0 0 the display will show Acc This means the same value stored in CP 12 Decel Accel time Example actual deceleration time 5s the drive should decelerate f...

Страница 24: ...tion 0 0125 Hz Factory setting 60 Hz Rated frequency t1 t1 Inthelower speed range losses in the motorbecome greater Thisparameter can be used to boost the voltage in order to overcome these losses Wit...

Страница 25: ...etting 650 V off Note Enter Parameter In the example below using a motor rated at 230 V 60Hz the output voltage is too high due to our supply being 250 V and CP 17 off By setting CP 17 to the correct...

Страница 26: ...n selectable by terminal 14 or 15 Adjustment range 2 4 8 12 16 kHz Resolution 1 Factory setting _ depending on power circuit Note Enter Parameter Low Switching Frequency Lower inverter heating Lower H...

Страница 27: ...ated 1 Activateswhendirectionsignalisremovedandtheoutputfrequency has reached 0Hz The braking time is dependent on CP 23 or until the next direction of rotation 2 Activates as soon as the direction si...

Страница 28: ...200 off Resolution 1 Factory Setting 200 off t fset factual on off on off CP 25 CP 24 LAD stop Current limit t t t Max constant current Utilization This function acts as an adjustable current limit d...

Страница 29: ...e 0 15 Resolution 1 Factory setting 8 Note Enter Parameter Value Condition 0 Function off 1 Control release enabled terminal 16 2 Power on 4 After fault reset 8 After auto restart reset E UP 100 Hz f...

Страница 30: ...ding torque at speed 0 3 A dOH Immediate disabling of modulation 4 A dOH Quick stop disabling modulation after reaching speed 0 5 A dOH Quick stopping holding torque at speed 0 6 none No effect on the...

Страница 31: ...he function of analog output 1 Value Function 0 Absolute actual frequency CP 1 100Hz 100 1 Absolute set frequency CP 2 100Hz 100 2 Actual frequency CP 1 100Hz 100 3 Set frequency CP 2 100Hz 100 4 Outp...

Страница 32: ...able breakage on analog input 2 4 20mA F5G only 14 Max constant current stall CP 25 exceeded 15 Max ramp current LA Stop CP 24 exceeded 16 DC braking active 17 Power off 18 Motor brake control 19 PID...

Страница 33: ...level 49 Rotation forward 50 Rotation reverse 51 OL2 warning F5G only 52 58 Reserved F5M 59 Digital input ru 22 AND switching level F5B only 60 Digital input ru 22 OR switching level F5B only 61 Digi...

Страница 34: ...has no effect on the direction of rotation speed is the absolute value 6 Set value dependent positive value clockwise rotation negative value counterclockwise rotation with set value 0 the unit is sw...

Страница 35: ...extern 10V intern internal external AN1 Interface selection The analog input 1 AN1 can accept different types of signals In order to correctly evaluate the signal this parameter must be adjusted to ma...

Страница 36: ...nd therefore prevent the motor from drifting With parameter CP 36 the analog signal AN1 X2 1 X2 2 can be masked in the range of 0 10 0 0 1 00V The adjusted value is valid for both directions of rotati...

Страница 37: ...the UP DOWN keys while holding the FUNC SPEED key 4 7 1 Start Stop Drive 4 7 3 Speed set ting 4 7 2 Changing the Direction of Rotation FUNC SPEED STOP START ENTER F R To exit the Drive Mode the invert...

Страница 38: ...he supply voltage through generator transformer breaks down at very short ramps one phase of the input voltage is missing ripple detection with separate supply and switched off power circuit E OC ERRO...

Страница 39: ...remain switched on during the cooling phase E buS ERROR bus 18 Error Adjusted time Watchdog of communication between operator and communication bus has been exceeded E OL2 ERROR overload 2 19 Error O...

Страница 40: ...ult 90 Warning external error A ndOH no A drive overheat 91 Warning no more overtemperature of motor TEMPERATURE SENSOR Motor SENSOR is low resistance again A nOHI no A STOP overheat int 92 Warning no...

Страница 41: ...1 Voltage stabilization 1 650V off 1 V ___________ CP 18 1 Carrier frequency 2 4 8 12 16 kHz ___________ CP 19 Fixed frequency 1 400 400Hz 0 0125 Hz ___________ CP 20 Fixed frequency 2 400 400Hz 0 012...

Страница 42: ...ncreased de creased Password Input FUNC SPEED START FUNC SPEED ENTER F R FUNC SPEED START FUNC SPEED ENTER F R Releasing the CP Parameters Locking the CP Parameters Read only From the factory the freq...

Страница 43: ...te power range Part 3 Control Circuit for B G M or S version Service notes Up Download of parameter lists with KEB COMBIVERT Error messages Detailed Instructions and information for application design...

Страница 44: ...t Fran aise KEB Z I de la Croix St Nicolas 14 rue Gustave Eiffel F 94510 LA QUEUE EN BRIE fon 33 1 49620101 fax 33 1 45767495 net www keb fr mail info keb fr KEB UK Ltd 6 Chieftain Buisiness Park Mor...

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