KE2 Compressor Sequencer OEM Скачать руководство пользователя страница 20

© Copyright 2019 KE2 Therm Solutions, Inc., Washington, Missouri 63090

Q.2.60 March 2019

Page 20

KE2 Compressor 

Sequencer OEM  

pn 21768

Quick Start Guide

When applying the controller to a system consisting of fixed speed 

compressors with or without unloading capabilities, the controller 

requires the user to assign a relay output for each compressor stage 

available using the controller’s browser interface. 

When Fixed Suction Pressure and only Fixed Speed Compressors 

are selected the controller will stage the compressors by capacity in 

HP as defined on the Setpoints page or Aux Relay Board Setpoints 

page. Stages will be loaded and unloaded based on the smallest ca-

pacity step available. If all available stages are equal, the controller 

will automatically select the option with the least amount of runtime. 

The Suction Pressure Setpoint is the target pressure the controller 

works to achieve while running. The Suction Pressure Differential 

determines the pressure above and below the Suction Pressure 

Setpoint the controller will allow the suction pressure to vary before 

it makes an adjustment to capacity. 

Once a stage has been loaded or unloaded, that stage must remain 

on or off as determined by the Min Comp Runtime and Min Comp 

Offtime. The controller will not load or unload more often than the 

time defined in the Min Compressor Switch Time.

If the system is maintaining the suction pressure within the normal 

operating range, which is defined as the Suction Pressure Setpoint 

+/- the Suction Pressure Differential, it will maintain the current 

capacity.

Mode of Control:

Fixed Suction Pressure & Fixed 

Speed Compressors 

Determining Compressor ON/OFF Order

Mode of Control:

Fixed Suction Pressure with 

Digital Scroll or Variable 

Speed Compressors

When applying the controller to a system consisting of fixed speed 

compressors with or without unloading capabilities and one digital 

scroll or variable speed compressor, the controller requires the user 

to assign a relay output for each compressor stage available using the 

controller’s browser interface.

The Digital Scroll or variable speed compressor will serve as the pri-

mary stage to provide the most consistent suction pressure possible. 

Initially, the Digital Scroll will start unloaded, or the variable speed 

compressor will run at the Min Speed setpoint.

If suction pressure rises above the Suction Pressure Setpoint, the 

Digital Scroll will be loaded by de-energizing the bypass solenoid 

or the variable speed compressor will be loaded by increasing the 

0-10VDC output (0-5VDC also available).  The rate at which the Digi-

tal Scroll or variable speed is loaded is determined by the controller’s 

algorithm, and will improve as the controller learns the system.  If the 

Digital Scroll or variable speed compressor is fully loaded, the next 

stage will be loaded based on the smallest capacity step available. If 

all available stages are equal, the controller will automatically select 

the option with the least amount of runtime. The compressors will 

continue to be loaded until all compressors are running at full load. 

If suction pressure falls below the Suction Pressure Setpoint, the 

Digital Scroll will be unloaded by energizing the bypass solenoid, or 

the variable speed compressor will be unloaded by decreasing the 

0-10VDC output.  If the Digital Scroll or variable speed compressor is 

fully unloaded, the next stage will be unloaded based on the smallest 

step available.  If all available stages are equal, the controller will au-

tomatically select the option with the most amount of runtime.  Suc-

tion pressure will primarily be controlled by loading and unloading 

the Digital Scroll or variable speed compressor.  If suction pressure is 

still low, and all other stages have been unloaded, the Digital Scroll’s 

compressor relay will be de-energized if minimum run, off and switch 

times have been met.  For variable speed compressors, the 0-10VDC 

output will unload down to the Min Speed setpoint

.  

 

The Digital Scroll and variable speed compressor’s requirements for 

unloading follow their own rulesets and are not adjustable. It has been 

designed to be within the limits of the compressor manufacturer, and to 

ensure that specification is maintained the minimum times for transi-

tioning are not adjustable.

The KE2 Compressor Sequencer OEM has the ability to float the tar-

get suction pressure for maximum efficiency.  When the Fixed/Float 

Suction setpoint is set to Float Suction, all Room Temperature sen-

sors connected to a group will be compared to the Room Temp set-

point on the controller.  When the average of the Room Temperature 

sensors is below the Room Temp setpoint and above saturation tem-

perature, the controller will raise the target suction pressure.  When 

the average of the Room Temperature sensors is above the Room 

Temp setpoint, the controller will lower the target suction pressure.  

While floating suction is enabled, the Suction Pressure setpoint be-

comes the minimum suction pressure that the controller will work to 

maintain. 

Mode of Control: 

Floating Suction Control

Содержание Compressor Sequencer OEM

Страница 1: ...condenser inlet 15 ft 20199 Standard temp sensor for all other temp inputs 10 ft black 20200 Standard temp sensor for all other temp inputs 40 ft black Replacement Relays 21374 Replacement Form C Rel...

Страница 2: ...ssor temp room temp monitor temp hot gas defrost request 2nd pressure 2nd temp compressor module alarm high pressure safety alarm oil pres sure safety alarm system off Communication Standard TCP IP AP...

Страница 3: ...stages of loading for a single suction group or up to 10 stages of loading 5 per suction group for dual suction groups For dual suction groups the discharge line can be shared between the two groups o...

Страница 4: ...on Discharge Aux Relay Board 1 Aux Relay Board 2 To Condenser Oil Line Suction Header Discharge Header Option 2 KE2 Compressor Sequencer OEM 1 Aux Relay Boards Single Suction Group w Common Discharge...

Страница 5: ...ELAY 3 RELAY 2 RELAY 1 STEPPER MOTOR Not Used Red Black Green Suction Pressure Transducer Line L1 Neutral L2 INCOMING POWER 120 208 230 VAC GROUND EARTH GROUND Chassis FUSE Discharge Pressure Transduc...

Страница 6: ...ot Used STEPPER MOTOR Not Used Red Black Green Suction Pressure Transducer Line L1 Neutral L2 INCOMING POWER 120 208 230 VAC GROUND EARTH GROUND Chassis FUSE Discharge Pressure Transducer Green Black...

Страница 7: ...AC GROUND POWER FUSE RELAY 5 External Digital Switch requires Relay pn 21032 0 10V Variable Speed OV 10V or 0V to 5V Digital Compressor Bypass Valve OV 10V requires Solid State Relay pn 21304 AUX 1 IN...

Страница 8: ...D Chassis FUSE Discharge Pressure Transducer Green Black Shared Red T1AH250VP 1A 250V slow blow 5mm x 20mm A B Sh ON 1 2 3 4 5 6 7 8 Aux 1 2 3 Function Options int comp temp room temp monitor temp HG...

Страница 9: ...1 2 3 4 5 6 7 8 INCOMING POWER 120 208 230VAC GROUND POWER FUSE RELAY 5 Not Used 0 10V Variable Speed OV 10V or 0V to 5V Digital Compressor Bypass Valve OV 10V requires Solid State Relay pn 21304 AUX...

Страница 10: ...Transducer Green Black Shared Red T1AH250VP 1A 250V slow blow 5mm x 20mm A B Sh ON 1 2 3 4 5 6 7 8 Aux 1 2 3 Function Options int comp temp room temp monitor temp HGDef req 2nd pres 2nd temp cmp modul...

Страница 11: ...p 2 Suction Pressure AUX 2 INPUT 1 ON 1 2 3 4 5 6 7 8 INCOMING POWER 120 208 230VAC GROUND POWER FUSE RELAY 5 External Digital Switch requires Relay pn 21032 0 10V Variable Speed OV 10V or 0V to 5V Di...

Страница 12: ...re Transducer Green Black Shared Red T1AH250VP 1A 250V slow blow 5mm x 20mm A B Sh ON 1 2 3 4 5 6 7 8 Aux 1 2 3 Function Options int comp temp room temp monitor temp HG Def req 2nd pres 2nd temp cmp m...

Страница 13: ...ays Group 1 Group 2 Suction Pressure AUX 2 INPUT 1 ON 1 2 3 4 5 6 7 8 INCOMING POWER 120 208 230VAC GROUND POWER FUSE RELAY 5 External Digital Switch requires Relay pn 21032 0 10V Variable Speed OV 10...

Страница 14: ...Fi Service Tool KE2 Smart Gate RB201 1UAS 2HND IN USB SFP POE GIGABIT ETHERNET ETH1 ETH5 ETH3 ETH4 ETH2 ETH6 ETH10 ETH8 ETH9 ETH7 6 7 8 9 10 1 2 3 4 5 FAST ETHERNET Option 2 Using a KE2 Smart Gate pn...

Страница 15: ...Aux Relay boards connected to the controller one or two Unas signed Aux Relay boards may appear on the screen Click on the icon under Group 1 This will load the Setpoints page for Group 1 Next click...

Страница 16: ...Setpoints page of Group 1 Otherwise relays and any additional inputs are designated from the Aux Relay Board interface Single Group Main Board Only Select the function of each relay then click the Sa...

Страница 17: ...Quick Start Guide Single Group Dual Group Aux Boards When using Aux Relay Boards the relays and any additional inputs can be assigned in the in terface for the Aux Relay Board From the Home Page clic...

Страница 18: ...ration See pages 26 28 for detailed explanation of each Setpoint When the KE2 Compressor Sequencer OEM is started for the first time or anytime a critical setpoint is changed the controller enters Sys...

Страница 19: ...the button until SA is shown Press the arrow un til SYS SY1 or SY2 is shown SYS indicates System Off when config ured for Single Group SY1 and SY2 indicate their respective groups when configured for...

Страница 20: ...energizing the bypass solenoid or the variable speed compressor will be loaded by increasing the 0 10VDC output 0 5VDC also available The rate at which the Digi tal Scroll or variable speed is loaded...

Страница 21: ...Internal Compressor Temperature Monitors internal compressor temperature for Copeland Digital Scroll compressors Triggers High Inter nal Compressor Temperature Alarm which turns off digital compresso...

Страница 22: ...sion on the controller Remote Display Setpoints Menu Single Group When not in a menu press and hold until SA is shown Press or to go through the setpoint abbreviations Press to view the current setpoi...

Страница 23: ...on Temperature as calculated by the controller dH2 Discharge Superheat Group2 Group 2 Discharge Superheat as calculated by the controller iP1 IP Octet 1 First three digits of the IP address iP2 IP Oct...

Страница 24: ...g Alarm Contact KE2 Therm A26 Email Failure Alarm Email alert was not confirmed by email server provided after seven consecutive attempts A28 High Disch Temp Group 2 Alarm Group 2 discharge temperatur...

Страница 25: ...dr 2 Input 2 Sensor Group 1 or Group 2 Alarm Aux Board 2 Input 2 Temp Sensor is shorted or open A59 Aux Addr 2 Input 3 Sensor Group 1 or Group 2 Alarm Aux Board 2 Input 3 Temp Sensor is shorted or ope...

Страница 26: ...32 2 C 10 0 F Suc Press Diff Suction Pressure Differential when all compressor are set to fixed speed controller will load and unload stages outside of this range For digital and variable speed compr...

Страница 27: ...8 C 0 0 F Min Suction SH Minimum Suction Superheat The lowest acceptable superheat for the suction line Turns system off when exceeded longer than Min Max SH Del 5 0 F to 50 0 F 2 8 C to 27 8 C 15 0...

Страница 28: ...ldr for Cmp1 Unldr for Cmp2 Unldr for Cmp3 Unldr for Cmp4 Disabled Comp HP Once compressor type is selected the HP of each compressor can be set 0 1 HP to 50 0 HP 5 0 HP Digital Inputs InPUT2 MODE Sel...

Страница 29: ...information Location IP address MAC address Firmware version Example of Mobile View Brings up the Status page for that Aux Relay Board Brings up the Status page for that Aux Relay Board Brings up the...

Страница 30: ...on the bar to expand or collapse the view for that suction group Status of each relay Click on Suction Pressure dial to zoom in Total of compressor capacity used for the suction group Scroll down to v...

Страница 31: ...e user also designates relays and determines the function of selectable inputs from this page Status Page Auxiliary Board Display the status of each Aux Relay Board input Click to set the function of...

Страница 32: ...p LT Suction Group etc Single Group Single Group plus 1 Aux Single Group plus 2 Aux Dual Group Shared Discharge plus 2 Aux Dual Group Independent plus 2 Aux Site and Password may be changed by custome...

Страница 33: ...from the default Once you are logged in go to the Settings page to change the User Name and Password To make changes to the Aux Relay Board the user will be prompted for the User Name and Password if...

Страница 34: ...ynamic Disabled IP is Static Shows Internet connection status Red Unable to reach Internet Yellow Some Internet services unavailable Green Good Inernet connection NOTE Do not modify the Controller Nam...

Страница 35: ...s the input function Input 1 2 or 3 Mode Disabled In Cmp Temp Room Temp Monitor HG Defr Req 2nd Pres 2nd Tmp Comp Module Hi Pres Safety Oil Safety Sys Off Selectable Inputs Relay 1 Dropdown Options Di...

Страница 36: ...ints page Setpoints Page Main Board Aux Relay Board s Input 1 2 or 3 Mode Disabled In Cmp Temp Room Temp Monitor HG Defr Req 2nd Pres 2nd Tmp Comp Module Hi Pres Safety Oil Safety Sys Off Selectable I...

Страница 37: ...ontroller to a CSV file Date and Time are pulled from the connected computer Days Ago Capacity Load and Suction Pressure are displayed when moving the mouse over the data Days ago Description The Grap...

Страница 38: ...seven consecutive attempts A28 A28 High Disch Temp Group 2 Alarm Alarm Critical Group 2 discharge temperature is higher than Max Disch Temp for longer than Max Dis Tmp Del A29 A29 Evap Comms Group 1...

Страница 39: ...ture as read by the controller dt1 dt1 Discharge Temperature Group1 Variables Dual Group Group 1 Discharge Temperature as read by the controller dt2 dt2 Discharge Temperature Group2 Variables Dual Gro...

Страница 40: ...ted Suction Temperature as calculated by the controller SAt SAt Saturation Temperature Variables Single group Saturated Suction Temperature as calculated by the controller SH1 SH1 Superheat Group1 Var...

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