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TABLE 1 – ELECTRICAL RATINGS

Model

Input

Voltage

(VAC)

Max. AC

Current

(ARMS)

Output Voltage

(VDC)

Max. DC Output

Current (ADC)

Max.

HP, (KW)

KBPC-240D

115

15.0

0 – 90

10.2

1, (.75)

230

15.0

0 – 180

10.2

2, (1.5)

230

15.0

0 – 90

10.2

1, (.75)

TABLE 2 – GENERAL PERFORMANCE SPECIFICATIONS

Parameter

Specification

Factory

Setting

AC Line Input Voltage (VAC ±10%,50/60 Hz)
AC Line Frequency (Hz), # of Phases
Arm Voltage Range at 115VAC Line (VDC)
Arm Voltage Range at 230VAC Line (VDC)
Field Voltage at 115VAC Line (VDC)
Field Voltage at 230VAC Line (VDC)
Horsepower Range at 115 VAC HP, (KW)
Horsepower Range at 230 VAC HP, (KW)
Ambient Temperature Range (

ºC)

Speed Range (Ratio)
Arm Feedback Load Regulation (% Base Speed)
Tach Feedback Load Regulation (% Set Speed)
Line Regulation (% Base Speed)
Current Ranges (ADC)
ACCEL and DECEL Ranges (Sec.)
MIN Speed Range (% Base Speed)
MAX Speed Range (% Base Speed)
IR Comp Range at 115VAC Line (VDC)
IR Comp Range at 230VAC Line (VDC)
CL Range (% Range Setting)
Timed CL Range (Sec.)
Voltage Following Linearity (% Base Speed)

115 or 230
50/60, 1
0 –  90
0 – 180, 0 – 90
100/50
200/100
1/50 – 1, (.015 – .75)
1/25 – 2, (.03 – 1.5)
0 – 50
50:1
±1
±1
±0.5
2.5, 5.0, 7.5, 10
0.1 – 15
0 – 30
60 – 140
0 – 15
0 – 30
0 – 200
0.5 – 15
±0.5

230


0  – 180









10
1
0
100
4
8
150
7

II.

SETTING SELECTABLE JUMPERS.

The KBPC-240D has customer selectable jumpers which must be set before the control can

be used.  Bold indicates factory setting.  See fig. 1, page 3 for location of  jumpers.

A. Control Mode –

 Speed 

(SPD)

 or Torque (TRQ).  Note: Factory

setting for J1 is Speed mode.  When Jumper J1 is placed in the

"SPD" position the drive will control motor speed as a linear

function of the main potentiometer rotation, or analog voltage

input.  The range of output speed can be adjusted with the MIN

and MAX trimpots.  The motor will maintain the preset speed as long as the maximum

load does not exceed the current limit set point.  If the motor load exceeds the current limit

setting, the Overload LED will turn on and the motor will stall.

SPD

TRQ

Содержание KBPC-240D

Страница 1: ...has been added which can be used to turn equipment on or off as a function of drive status Off Stop Run The General Performance Specifications Electrical Ratings Mechanical Specifications and Connecti...

Страница 2: ...AND OPERATING INSTRUCTIONS MODEL KBPC 240D KB Part No 9338 Black Case Part No 9342 White Case NEMA 4X IP 65 SCR Speed and Torque Control Designed For DC Motors Rated 1 50 1 HP 90VDC 1 25 2 HP 180VDC...

Страница 3: ...e Input and Motor Voltage with J2 and J3 Jumper Position 10 9 Field Connections Shunt Wound Motors Only 11 10 Armature Fuse Chart 13 11 Parts List 17 18 FIGURES 1 Control Layout 3 2 Mechanical Specifi...

Страница 4: ...and F2 Connect half voltage field wires 90 volt motors with 50 volt fields and 180 volt motors with 100 volt fields to F1 and L1 See sec IV C on page 11 2 SPEED OR TORQUE MODE Jumper J1 is factory set...

Страница 5: ...laration of Conformity Installation of a CE approved RFI filter KBRF 200A KB P N 9945A or equivalent is required Additional shielded motor cable and or AC line cables may be required along with a sign...

Страница 6: ...3 FIG 1 CONTROL LAYOUT Illustrates Factory Setting of Jumpers and Approximate Trimpot Settings...

Страница 7: ...4 INCHES mm FIG 2 MECHANICAL SPECIFICATIONS TM TM...

Страница 8: ...Line VDC IR Comp Range at 230VAC Line VDC CL Range Range Setting Timed CL Range Sec Voltage Following Linearity Base Speed 115 or 230 50 60 1 0 90 0 180 0 90 100 50 200 100 1 50 1 015 75 1 25 2 03 1 5...

Страница 9: ...motor load exceeds the torque setting the motor will stall the Overload LED will light and the drive will apply a constant preset torque based on the potentiometer setting The Overload LED will light...

Страница 10: ...D TORQUE MODE B J2A J2B Input AC Line Voltage Select proper input line voltage 115VAC or 230VAC by placing both J2A and J2B in the correct corresponding positions 115V or 230V C J3 Armature Voltage Ou...

Страница 11: ...ting Application Note Subfractional Horsepower Motors For subfractional motors with current ratings below 2 5 amps the KBPC can be modified as follows Note Before making this modification you must hav...

Страница 12: ...Base speed of motor in RPM Note For tach generator feedback Jumper J3 must be in the T position G J7 Signal Input Voltage The output of this control is normally controlled with the main potentiometer...

Страница 13: ...AC Line and Armature connection To maintain the watertight integrity of the control be sure to use suitable watertight connectors and wiring which are appropriate for the application Two 875 22 2 mm k...

Страница 14: ...ains powered without motor rotating for an extended period of time TABLE 9 FIELD CONNECTIONS Shunt Wound Motors Only AC Line Voltage VAC Motor Voltage Field Voltage VDC Field Connection 115 90 100 F F...

Страница 15: ...be installed Model KBSI 240D P N 9431 see figure 17 p 20 for signal isolator wiring diagrams Connect the isolated input voltage to terminal P2 and P1 See fig 12 Note Be sure jumper J7 corresponds to...

Страница 16: ...ture fuse is not supplied and must be installed for control to operate VI OPERATION WARNING Read Safety Warning on page 2 before attempting to operate the control or severe injury or death can result...

Страница 17: ...oximately seven 7 seconds and full rotation is approximately fifteen 15 seconds D Deceleration DECEL The DECEL trimpot sets the amount of time it takes the control to go from full speed to minimum spe...

Страница 18: ...the AC line is connected to the control B Stop Indicator STOP This lamp will glow YELLOW when the control is placed in the STOP mode with the Start Stop Switch C Overload Indicator CL When the motor i...

Страница 19: ...hased seperately E ON OFF AC Line Switch P N 9341 This option is desirable if a positive AC Line disconnect is required The switch can be installed in lieu of the Start Stop Switch which can be easily...

Страница 20: ...20 FIG 17 CONNECTION DIAGRAMS FOR KBPC 240D WITH KBSI 240D SIGNAL ISOLATOR...

Страница 21: ...21 APRM PC Electronic FWD BRK REV FIG 18 INTERNAL CONNECTION DIAGRAM FIG 19 CONNECTION DIAGRAMS FOR AVAILABLE OPTIONS...

Страница 22: ...ee expressed or implied and we are not responsible for any expense including installation and removal inconvenience or consequential damage including injury to any person caused by items of our manufa...

Страница 23: ...ety Warning on Page 1 The information contained in this manual is intended to be accurate However the Manufacturer retains the right to make changes in design which may not be included herein TM A COM...

Страница 24: ...nection 5 2B 230V Connection 5 3 Current Input Signal Connection 6 4 Voltage Input Signal Connections 7 5A Leader Multiple Follower Voltage Following System Single Main Motor 9 5B Leader Multiple Foll...

Страница 25: ...be worn and insulat ed adjustment tools must be used when working with drive under power This product is con structed of materials plastics metals carbon silicon etc which may be a potential hazard Pr...

Страница 26: ...rom a voltage to current input A built in power supply enables the KBSI 240D to be controlled with a 5K remote poten tiometer connect potentiometer to terminals P1 5 and 6 see page 9 The potentiome te...

Страница 27: ...IFICATIONS INCHES mm Illustrates Factory Setting of Jumpers and Approximate Trimpot Settings 3 1 MAX P1 VOLT CUR J1 MIN 2 3 4 5 6 7 8 9 10 4 mounting holes for 6 screws 2 244 57 0 0 276 7 00 0 276 7 0...

Страница 28: ...er Requirements 115 or 208 230V AC 50 60 Hz 1 Signal Input Voltage 2 0 25 0 120 0 550V DC Signal Input Current 2 1 5 4 20 10 50mA 3 Maximum Output Voltage 10 Volts Maximum Output Current 10mA Range of...

Страница 29: ...Input Terminals A voltage or current signal from a microprocessor tachometer transducer etc is to be con nected to terminals 5 through 8 The selection of the proper terminal is based on the maximum le...

Страница 30: ...ll Resistor with Color Code Brown Black Red Install the 1k 1 4W resistor across Terminals 5 and 6 Set Jumper J1 in VOLT position Procedure to Calibrate the Signal Isolator When Using Current Signal In...

Страница 31: ...igure 4 1 Connect a 10V DC meter digital meter is suggested to terminals 9 and 10 2 Apply the maximum input voltage that would be supplied from tach transducer etc 3 Adjust the MAX trimpot to the desi...

Страница 32: ...imum voltage 3 Trimpots allow approximately 20 turns for the full range of adjustment If during the adjust ment procedure the output stops changing try reversing the direction of rotation of trimpot I...

Страница 33: ...1 4 QD Connect as above WARNING If Signal Isolator is connected to multiple speed controls 1 Multiple controls must be powered from the same phase of AC line 2 The positive input terminal to each spee...

Страница 34: ...Manual mode which will allow man ual override of an automatic process See figure 6B FIGURE 6B PROCESS CONTROL WITH AUTO MANUAL SWITCH 9 10 KBSI 240D 5 7 90V DC Main Motor A A DC Speed Control Speed C...

Страница 35: ...P2 KB CONTROL KBSI 240D The following circuit provides for dual pur pose usage of the speed pot In the AUTO mode it is used for ratio control and in the MAN mode it is used for manual speed adjust me...

Страница 36: ...NOTES 12...

Страница 37: ...NOTES 13...

Страница 38: ...implied KB Electronics Inc is not responsible for any expense including instal lation and removal inconvenience or consequential damage including injury to any person caused by items of our manufactur...

Страница 39: ...4 20 MA SIGNAL INPUT The 4 20 ma signal for remote speed control is connected to terminals 5 negative and 6 positive This terminal strip is on the back of the front cover to the Penta Drive controller...

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