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Operating Manual

Original Operating Manual

Maintenance and servicing

................................................................................................................... 12

6.1

General ................................................................................................................................... 12

6.2

Significant modification ........................................................................................................... 13

6.3

Schedule for routine maintenance and lubricants .................................................................. 13

6.3.1

Fork Positioner ............................................................................................................ 14

6.3.2

Mounting (with or without sideshift) ............................................................................ 15

6.3.3

Forks ........................................................................................................................... 17

6.3.4

Identification plate and caution board ......................................................................... 18

Troubleshooting

..................................................................................................................................... 19

Disposal

.................................................................................................................................................. 20

Transport

................................................................................................................................................ 20

10.

Decommissioning and storage

............................................................................................................ 20

11.

Spare parts list

(not part of the Operating Manual) ............................................................................... 20

12.

EC Declaration of Conformity (Summary)

........................................................................................... 21

Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support.

Technical Support:

0049 (0)6021 865 395
0049 (0)6021 865 284
0049 (0)6021 865 352

Orders for spare parts Domestic

0049 (0) 6021 865205
0049 (0) 6021 865251

Orders for spare parts Export

0049 (0) 6021 865344
0049 (0) 6021 865348

Outside of normal business hours the Kaup

– Service Hotline is available to you 365 days a year:

0049 (0) 172 6295 297

Monday - Friday: 5 pm to 7 am

Saturday and Sunday: 8 am to 6 pm

Kaup GmbH & Co KG • Braunstr. 17 • D-63741 Aschaffenburg • email: [email protected] •

www.kaup.de

Содержание T 400Z

Страница 1: ...Operating Manual 1 Edition 09 16 Subject to modifications Fork Positioner T 400Z T 410Z T 400Z Fork positioner with fork carrier for ISO 2330 forks without sideshift T 410Z Fork positioner with fork c...

Страница 2: ...sed personnel 5 1 6 Warranty claims based on defects 5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Proper use of the equipment 8 3 2 Improper use 8 4 Installation and checking out...

Страница 3: ...ual 20 12 EC Declaration of Conformity Summary 21 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 60...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...rk positioner consists of two carriages 1 on which sliders 2 are mounted Hydraulic cylinders 4 move the carriages 1 in the clamp body 3 The components 5 7 or 6 are screwed onto the rear side of the cl...

Страница 8: ...g loads with the attachment It is not permitted to transport loads which cause lateral forces on the forks It is not permitted to clamp loads Transporting persons with the load or load handling device...

Страница 9: ...ual 9 Hoist the attachment at the positions indicated 1 Demount the lower hooks 2 Mount the attachment on the fork carriage of the lift truck 3 Check that the attachment is correctly seated in the loc...

Страница 10: ...nnection of the controls to the actuators can cause malfunctioning of the attachment and damage to it After mounting and before initial operation check the functions and the identification of the atta...

Страница 11: ...on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating plate This figure always represents the...

Страница 12: ...nded to use a pallet to take the attachment The attachment can thus be securely placed and transported Pay attention to a sufficient load carrying capacity of the lifting means Replace missing or defe...

Страница 13: ...Significant modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification o...

Страница 14: ...Operating Manual 14 Original Operating Manual 6 3 1 Fork Positioner 1 30 11 27 25 12 28 29...

Страница 15: ...or without sideshift Daily Check all lines hoses and connections for leakage and damage Ensure that all fork safety retaining stops 1 are present and undamaged with sideshift without sideshift 19 18...

Страница 16: ...s on the lower hooks 22 as necessary Every 200h Check wear on Sliding pieces 11 Sliding pieces 18 Sliding pieces 20 Supporting rollers 22 As necessary Renew worn sliders 18 by removing the hooks 10 Re...

Страница 17: ...reverse order Replace the faulty cylinder 23 by removing the hydraulic lines from the cylinder 23 with the hydraulic system depressurised Remove the nut 31 loosen the lock nut 32 and remove the nut 2...

Страница 18: ...by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as long as parts could still be mo...

Страница 19: ...kage At cylinder Screw fitting is leaking Tighten seal screw fitting Sealing kit defective Replace sealing kit Piston rod scored Replace piston rod and sealing kit Sideshifter When shifting Too slow P...

Страница 20: ...raulic fluids greases lubricants and soiled working materials Cleaning rags etc Packaging material Pallets straps cartons and plastic sheeting After decommissioning the attachment should be disposed o...

Страница 21: ...KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Fork Positioner Type T 400Z T 410Z conforms to the latest valid version of the Machinery Directive 2006 42 EG The per...

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