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Operating Manual

 

 

 

Original Operating Manual 

13 

 

Note the following tightening torques which are valid for screws with connecting surfaces according 
to ISO 4762, ISO 4014, ISO 4032 etc.: 
 

Screw/bolt rating 

8.8 

10.9 

12.9 

M6 thread 

9,3Nm 

14Nm 

16Nm 

M8 thread 

23Nm 

33Nm 

39Nm 

M10 thread 

45Nm 

66Nm 

77Nm 

Μ12 thread 

77Nm 

115Nm 

135Nm 

Μ16 thread 

190Nm 

280Nm 

330Nm 

Μ20 thread 

385Nm 

550Nm 

640Nm 

 

 

Failure of the safety devices (e.g. the pressure relief valve and the non-return 
valve) and incorrect connection of the controls to the actuators can cause 
malfunctioning of the attachment and damage to it. 

 

After mounting and before initial operation, check the functions and the 
identification of the attached equipment with the movement directions of the 
operating elements (operating lever, joystick, etc.). 

 

6.2 

Significant modification 

 
Significant modifications are, for example, those which affect the stability, performance, speed and 
strength of components.

 

 
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. 
 
Modifications to the attachment may only be made with prior approval by the manufacturer. 

6.3 

Schedule for routine maintenance and lubricants 

 

Lubricants approved and recommended by KAUP 

Greases

 

 

Note

 

Lithium soap grease

 

NLGI Class 2 

e.g. Avialith 2 

Designation DIN51825:

 

K 2 K-30 

Complex soap grease

 

NLGI Class 2 

e.g. Turmogrease Gel M 5 

Foundry quality 

Teflon spray 

e.g. Wieds or Rivolta 

Only for plastic sections

 

 

 

The specified maintenance schedules can change as a result of the operating conditions 
such as extreme cold, heat and dust or poor ground conditions and this must be taken 
into account by the owner.

 

 

With other loads, such as fork arms with a length of over 2,400 mm or raised load 
centres, amended/shorter maintenance intervals should be agreed by the user with the 
manufacturer.

 

 
 
 
 
 
 

Содержание T 400Z

Страница 1: ...Operating Manual 1 Edition 09 16 Subject to modifications Fork Positioner T 400Z T 410Z T 400Z Fork positioner with fork carrier for ISO 2330 forks without sideshift T 410Z Fork positioner with fork c...

Страница 2: ...sed personnel 5 1 6 Warranty claims based on defects 5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Proper use of the equipment 8 3 2 Improper use 8 4 Installation and checking out...

Страница 3: ...ual 20 12 EC Declaration of Conformity Summary 21 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 60...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...rk positioner consists of two carriages 1 on which sliders 2 are mounted Hydraulic cylinders 4 move the carriages 1 in the clamp body 3 The components 5 7 or 6 are screwed onto the rear side of the cl...

Страница 8: ...g loads with the attachment It is not permitted to transport loads which cause lateral forces on the forks It is not permitted to clamp loads Transporting persons with the load or load handling device...

Страница 9: ...ual 9 Hoist the attachment at the positions indicated 1 Demount the lower hooks 2 Mount the attachment on the fork carriage of the lift truck 3 Check that the attachment is correctly seated in the loc...

Страница 10: ...nnection of the controls to the actuators can cause malfunctioning of the attachment and damage to it After mounting and before initial operation check the functions and the identification of the atta...

Страница 11: ...on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating plate This figure always represents the...

Страница 12: ...nded to use a pallet to take the attachment The attachment can thus be securely placed and transported Pay attention to a sufficient load carrying capacity of the lifting means Replace missing or defe...

Страница 13: ...Significant modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification o...

Страница 14: ...Operating Manual 14 Original Operating Manual 6 3 1 Fork Positioner 1 30 11 27 25 12 28 29...

Страница 15: ...or without sideshift Daily Check all lines hoses and connections for leakage and damage Ensure that all fork safety retaining stops 1 are present and undamaged with sideshift without sideshift 19 18...

Страница 16: ...s on the lower hooks 22 as necessary Every 200h Check wear on Sliding pieces 11 Sliding pieces 18 Sliding pieces 20 Supporting rollers 22 As necessary Renew worn sliders 18 by removing the hooks 10 Re...

Страница 17: ...reverse order Replace the faulty cylinder 23 by removing the hydraulic lines from the cylinder 23 with the hydraulic system depressurised Remove the nut 31 loosen the lock nut 32 and remove the nut 2...

Страница 18: ...by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as long as parts could still be mo...

Страница 19: ...kage At cylinder Screw fitting is leaking Tighten seal screw fitting Sealing kit defective Replace sealing kit Piston rod scored Replace piston rod and sealing kit Sideshifter When shifting Too slow P...

Страница 20: ...raulic fluids greases lubricants and soiled working materials Cleaning rags etc Packaging material Pallets straps cartons and plastic sheeting After decommissioning the attachment should be disposed o...

Страница 21: ...KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Fork Positioner Type T 400Z T 410Z conforms to the latest valid version of the Machinery Directive 2006 42 EG The per...

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