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Service and Repair Manual

Model 2500V

Service T

ools

TORQUE SETTINGS

1

2

3

4

5

12

20

13

14

23

24

30

25

26

27

28

31

32

15

16

17

18

19

22

21

29

6

8

10

11

9

7

ITEM PART NO.

DESCRIPTION

1

9170  0739  60

10mm HEX. SOCKET, 3/8" SQ. DRIVE.

2

9170  0731  90

7/8" BSF HEX. SOCKET

9170  0735  50

24mm HEX. SOCK ET, 1/2" SQ. DRIVE.

9170  0738  90

17mm HEX. SOCKET, 1/2" SQ. DRIVE.

3

9170  0739  40

IN-HEX BIT, 6mm AF, 1/2" SQ. DRIVE

9170  0739  50

IN-HEX BIT, 10mm AF, 1/2" SQ. DRIVE

4

9170  0230  60

EXTENSION BAR, 10" LONG, 1/2" SQ. DRIVE

9170  0732  50

EXTENSION BAR, 5" LONG, 1/2" SQ. DRIVE

5

9170  0732  80

TORQUE WRENCH 1/4" DRIVE

6

9170  0235  50

TORQUE WRENCH 25-135Nm (1/2" SQ. DRIVE)

7

9170  0732  30

SCREWDRIVER BIT

8

9170  0734  70

CONVERTER, 1/4" SQ. SKT. TO 3/8" SQ. PLUG

9

9170  0732  40

SCREWDRIVER BIT ASSEMBLY

10

9170  0737  70

POZIDRIVE NO.2 REPLACEMENT BIT

10

9170  0737  80

POZIDRIVE NO.3 REPLACEMENT BIT

11

9170  0732  90

SCREWDRIVER BIT POZIDRIVE NO.2

11

9170  0732  00

SCREWDRIVER BIT POZIDRIVE NO.3

12

9170  0236  80

GREASE GUN

13

9170  0731  30

SPLIT SLEEVE (ARMATURE)

14

9170  3329  90

DISMANTLING LAYSHAFT BEARINGS

15

9170  3329  80

ASSEMBLY LAYSHAFT BEARINGS

ITEM PART NO.

DESCRIPTION

16

9170  0737  10

ASSEMBLY CRANKSHAFT NEEDLE BEARING

17

9170  0230  30

ASSEMBLY ARMATURE SEAL ASSY

18

9170  0738  00

ASSEMBLY CRANKSHAFT INNER BEARING

19

9170  0738  10

ASSEMBLY PRESS TOOL(C/SHAFT SUPPORT)

20

9170  0733  30

STANDARD ALLEN KEY, 6mm AF

9170  0733  40

STANDARD ALLEN KEY, 10mm AF

9170  0733  50

STANDARD ALLEN KEY, 5mm AF

21

9170  0236  90

CIRCLIP PLIERS

22

9170  0738  20

ASSEMBLY C/SHAFT BEARING INNER RING

23

9170  0736  70

ASSEMBLY BEARING HOLDER BEARING

24

9170  0738  30

ASSEMBLY/DISMANTLING CONNECTING ROD

25

9170  0738  40

ASSEMBLY PRESS TOOL (LAYSHAFT)

26

9170  0738  50

MANDREL

27

9170  0737  00

ASSEMBLY/DISMANTLING TENSION ROD

28

9170  0734  40

SERVICE STAND (FOR 32mm AF NOSEPIECE)

9170  0739  10

SERVICE STAND (FOR 28mm AF NOSEPIECE)

29

9170  0738  60

ASSEMBLY/DISMANTLING (LAYSHAFT)

30

9170  0736  80

ASSEMBLY C/SHAFT LARGE BEARING

31

9170  0197  60

M4 X 16mm POZI-PAN SCREW (PK20)

32

9170  0739  00

PINION NUT

ITEM NO.

PART NO.

Nm

lb.ft

101

9170  0510  60

40

30

105

9170  0510  70

4.5

3.5

110

9170  0510  50

25

20

113

9170  0691  70

3

2.25

121

9170  1975  00

1.25

1.0

124

9170  2797  50

1.25

1.0

205

9170  0198  70

1.25

1.0

212

9170  6908  00

3

2.25

214

9170  0519  20

1.75

1.25

216

9170  0502  40

40

30

218

9170  3305  60

6.0

4.5

219

9170  0511  70

40

30

ITEM NO.

PART NO.

Nm

lb.ft

309

9170  0510  50

35

25

324

9170  0697  10

70

50

327

9170  0510  60

25

20

401

9170  0503  70

40

30

414

9170  0511  00

130

100

510

9170  3207  50

130

100

Содержание 2500

Страница 1: ......

Страница 2: ...CRANKSHAFTNEEDLEBEARING 17 9170 0230 30 ASSEMBLY ARMATURE SEAL ASSY 18 9170 0738 00 ASSEMBLYCRANKSHAFTINNERBEARING 19 9170 0738 10 ASSEMBLY PRESS TOOL C SHAFT SUPPORT 20 9170 0733 30 STANDARD ALLEN KE...

Страница 3: ...ntling procedure all electrical components should then be checked for electrical safety The hammer should ONLY be checked for hammer performance if the unit passes the electrical safety test 1 Remove...

Страница 4: ...e the piston seals 4 1 Remove the four cap screws 6 from the handle 1 and remove the handle 2 Remove the six capscrews 7 from the gear case 4 and remove the cover 3 Remove the four capscrews 8 from th...

Страница 5: ...ayshaft gear 1 remove the thrust bearing assembly 3 and thrust washer 14 2 Press out the needle roller bearings 2 from the layshaft gear see service tool list 3 Secure crankshaft 10 to prevent rotatio...

Страница 6: ...apscrew 4 remove the bearing retainer 7 and thrust washer 3 slide off the connecting rod 2 press out the big end needle roller bearing 8 from the connecting rod remove the big end journal inner bearin...

Страница 7: ...ws of a vice precautions should be taken not to damage the core of the armature with the service tool remove the pinion 2 and spacer 11 see service tool list The service tool is held in position with...

Страница 8: ...hould be cleaned in a suitable cleaning fluid Electrical parts should be cleaned by the use of compressed air PRECAUTIONS MUST BE TAKEN FOR PERSONAL SAFETY THE USE OF EYE PROTECTION AND GLOVES IS RECO...

Страница 9: ...mps 9 amps ELECTRICAL TESTING ELECTRICAL PERFORMANCE TEST READINGS Electrical test Before assembly all electrical parts MUST be checked for safety and that they conform to specification Supplementary...

Страница 10: ...e tool 2 Press bearing 4 into bearing holder 3 and refit circlip 5 fit brush springs 11 to brush holder 12 3 Fit spacer washer 8 fan 6 flat washer 9 and lock nut 10 and tighten to recommended torque 1...

Страница 11: ...kshaft press the bearing inner ring 9 onto the crankshaft 1 fit the connecting rod as sembly to the crankshaft refit the thrust washer 3 bearing retainer 10 and cap screw 4 and tighten to the specific...

Страница 12: ...uching the gear and the centre of the dish making contact with the lock nut and tighten the lock nut to 70 Nm 6 Press needle roller bearings 2 into the layshaft gear 1 when pressing in the bearings th...

Страница 13: ...assembly to the top housing whilst locating the actuator 2 over the switch and secure with four capscrews 5 Fit the springs 1 onto the switch actuator 2 and check switch operation 1 Fit the top cover...

Страница 14: ...l 3 Note Smear Loctite 574 joint compound between the barrel and anvil housing before fitting together DO NOT USE SILICONE SEALANT 1 Insert the plunger and latch spring 5 2 Fit the latch 4 and press d...

Страница 15: ...the barrel latch the same side as the mains lead Note Smear Loctite 574 joint compound between the barrel and nosepiece before fitting DO NOT USE A SILICONE SEALANT 2 Place the washer cup 3 and washer...

Страница 16: ...initially and increase rapidly to 4000 volts between the main casting and one of the pins of the plug on the power supply cord Apply test to both live and neutral pins 2 The full voltage of 4000 volts...

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