background image

Kaden Installation Manual  | 

19

Connection instructions –  

Refrigerant piping

      CAUTION

•  The branching pipe must be installed horizontally. 

An angle of more than 10° may cause malfunction.

• 

Do not

 install the connecting pipe until both indoor 

and outdoor units have been installed.

•  Insulate both the gas and liquid piping to prevent 

water leakage.

Step 1: Cut pipes

When preparing refrigerant pipes, take extra care to cut and 
flare them properly. This will ensure efficient operation and 
minimise the need for future maintenance.

1.  Measure the distance between the indoor and outdoor units.

2.  Using a pipe cutter, cut the pipe a little longer than the 

measured distance.

3.  Make sure that the pipe is cut at a perfect 90° angle.

 

 DO NOT DEFORM PIPE 

WHILE CUTTING

Be extra careful not to damage, dent, or deform the 
pipe while cutting. This will drastically reduce the heating 
efficiency of the unit.

Step 2: Remove burrs

Burrs can affect the air-tight seal of refrigerant piping 
connection. They must be completely removed.

1.  Hold the pipe at a downward angle to prevent burrs from 

falling into the pipe.

2.  Using a reamer or deburring tool, remove all burrs from the 

cut section of the pipe.

Step 3: Flare pipe ends

Proper flaring is essential to achieve an airtight seal.

1.  After removing burrs from cut pipe, seal the ends with PVC 

tape to prevent foreign materials from entering the pipe.

2.  Sheath the pipe with insulating material.

3.  Place flare nuts on both ends of pipe. Make sure they are 

facing in the right direction, because you can’t put them on 
or change their direction after flaring.

4.  Remove PVC tape from ends of pipe when ready to 

perform flaring work.

5.  Clamp flare form on the end of the pipe. The end of the 

pipe must extend beyond the flare form.

6.  Place flaring tool onto the form.

7.  Turn the handle of the flaring tool clockwise until the pipe is 

fully flared. Flare the pipe in accordance with the dimensions.

90°

Oblique

Rough

Warped

Pipe

Deburrer

Point down

Copper pipe

Flare nut

Pipe

Flare form

Содержание KCS Series

Страница 1: ...Installation Manual CASSETTE AIR CONDITIONER KCS Series KCS24 KCS36 KCS42 KCS48...

Страница 2: ......

Страница 3: ...n pipe length 18 Connection instructions Refrigerant piping 19 Note on minimum bend radius 21 7 Wiring 22 Note on isolator 22 Outdoor unit wiring 23 Indoor unit wiring 24 Power specifications 25 8 Lea...

Страница 4: ...ion is not done properly the unit may drop and cause serious injury and damage Only fully qualified licensed personnel should install service or carry out maintenance to this air conditioning unit All...

Страница 5: ...cables tightly and clamp them securely to prevent external forces from damaging the terminal Improper electrical connections can overheat and cause fire and may also cause shock All electrical connec...

Страница 6: ...unit in a location that may be exposed to combustible gas leaks If combustible gas accumulates around the unit it may cause fire Do not turn on the power until all work has been completed When moving...

Страница 7: ...l Name of accessories Qty pc Shape Name of accessories Qty pc Shape Owners Installation Remote Controller Manuals 3 Drain joint 1 Soundproof insulation sheath 1 Seal ring 1 Soundproof insulation sheat...

Страница 8: ...Installation summary Install the indoor unit Install the drainpipe Install the outdoor unit Pressure test and evacuation Connect the wires Connect the refrigerant pipes Install the front panel Perfor...

Страница 9: ...ghtly different in different areas Note on illustrations Illustrations in this manual are for explanatory purposes The actual shape of your indoor unit may be slightly different 1 Air outlet 2 Air inl...

Страница 10: ...ll the entire room There is no direct radiation from heaters DO NOT install unit in the following locations Areas with oil drilling or fracking Coastal areas with high salt content in the air Areas wi...

Страница 11: ...t 1m of space on all sides The cut hole size should be 4cm larger than the body size Be sure to mark the areas where ceiling hook holes will be drilled KCS24 48 models ceiling hole size Refrigerant pi...

Страница 12: ...on bolts into the unit s hanging holes Fasten them using the included washers and nuts NOTE The bottom of the unit should be 10 18mm higher than the ceiling board Generally L indicated in the followin...

Страница 13: ...water drainage 3 Place the protective wall cuff in the hole This protects the edges of the hole and will help seal it when you finish the installation process CAUTION When drilling the wall hole make...

Страница 14: ...etween the unit and the lift pipe must be less than 30cm Incorrect installation could cause water to flow back into the unit and flood To prevent air bubbles keep the drain hose level or slightly slop...

Страница 15: ...l The minimum height must be 45cm above the base pad DO NOT install unit in the following locations Near an obstacle that will block air inlets and outlets Near a public street crowded areas or where...

Страница 16: ...ng 1 Insert the drain joint into the hole in the base pan of the unit The drain joint will click in place 2 Connect a drain hose extension not included to the drain joint to redirect water from the un...

Страница 17: ...946mm x 810mm x 410mm 673mm 403mm 952mm x 1333mm x 415mm 634mm 404mm Rows of series installation The relationships between H A and L are as follows L A L H L 1 2H 25 cm or more 1 2H L H 30 cm or more...

Страница 18: ...CAUTION Oil traps If the indoor unit is installed higher than the outdoor unit If oil flows back into the outdoor unit s compressor this might cause liquid compression or deterioration of oil return...

Страница 19: ...urrs Burrs can affect the air tight seal of refrigerant piping connection They must be completely removed 1 Hold the pipe at a downward angle to prevent burrs from falling into the pipe 2 Using a ream...

Страница 20: ...w pressure pipe then the high pressure pipe 1 When connecting the flare nuts apply a thin coat of refrigeration oil to the flared ends of the pipes 2 Align the centre of the two pipes that you will co...

Страница 21: ...le with other wires While bundling these items together do not intertwine or cross the signal cable with any other wiring 7 Thread this pipeline through the wall and connect it to the outdoor unit 8 I...

Страница 22: ...connecting power to fixed wiring a switch or circuit breaker that disconnects all poles and has a contact separation of at least 3mm 1 8 in must be incorporated in the fixed wiring The qualified techn...

Страница 23: ...pproximately 15cm of wire c Strip the insulation from the ends d Using a wire crimper crimp u lugs on the ends NOTE When connecting the wires strictly follow the wiring diagram found inside the electr...

Страница 24: ...accessories CAUTION While connecting the wires please strictly follow the wiring diagram The refrigerant circuit can become very hot Keep the interconnection cable away from the copper tube 5 Clamp d...

Страница 25: ...ependent power supply specifications MODEL Btu h KCS24 KCS36 KCS42 48 Power indoor Phase 1 Phase 1 Phase 1 Phase Volt 208 240V 208 240V 208 240V Circuit breaker fuse A 15 10 15 10 15 10 Power outdoor...

Страница 26: ...a leak detector and bubble solution Safely release the test pressure 4 Open the low pressure side of the manifold gauge Keep the high pressure side closed 5 Turn on the vacuum pump to evacuate the sys...

Страница 27: ...valve by turning the wrench in a 1 4 counter clockwise turn Listen for gas to exit the system then close the valve after 5 seconds 2 Watch the pressure gauge for one minute to make sure that there is...

Страница 28: ...ooks of the indoor unit Tighten the panel hook screws evenly at the four corners NOTE Tighten the screws until the thickness of the sponge between the main body and the panel reduces to 4 6mm The edge...

Страница 29: ...d drainpipe are not affected by this adjustment CAUTION Failure to tighten screws can cause water leakage CAUTION If the unit is not hung correctly and a gap exists the unit s height must be adjusted...

Страница 30: ...c Double check to see if the room temperature is being registered correctly d Ensure the indicators on the remote control and the display panel on the indoor unit work properly e Ensure the manual but...

Страница 31: ...door unit EEPROM parameter error 6 times F5 Outdoor fan speed has been out of control 1 times P0 IPM malfunction or IGBT over strong current protection 2 times P1 Over voltage or over low voltage prot...

Страница 32: ...kadenair com au...

Отзывы: