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K-Line Ag

 

©

 

__________________________________________________________________ 

 

Page | 29 

 

K-LINE AGRICULTURE RISK ASSESSMENT 

 

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING 

PROCEDURES & ADEQUATE SIGNAGE

CODE 

HAZARDS 

RISK 

SCORE 

CONTROL 

REVISED 

RISK SCORE 

1(A). 

Crushing 

– when adjusting 

and cleaning, as machine 
may drop without warning 

1 

Adjusting & cleaning must only be done when machine is 

lowered or in transport position and only after all chains and 

bolts have been checked for tightness & wear in the lower 

position. 

5

 

1(B). 

Crushing - improper use of 

jack 

1 

Ensure jack is installed correctly & jack receives regular 

maintenance. Keep feet and body clear when operating. 

5

 

1(C). 

Crushing - when hitching 

tractor 

2 

Ensure no personnel are between tractor & harrow bar when 

hitching to tractor. 

5

 

1(D). 

Crushing - prior to priming 

hydraulic system, as 

machine may drop without 

warning 

1 

Machine must be lowered into working position using suitable 

lifting equipment before priming is effected by slightly 

loosening fitting/s into cylinders and operating tractor 

hydraulics to achieve full uninterrupted travel of cylinder 

several times. Then retighten hydraulic tine fittings. 

5

 

1(E). 

Sudden lift of drawbar 

causing severe injury, if 

machine becomes 

unhitched 

1 

Ensure all three jacks are correctly positioned and taking 

weight before removing drawbar pin. Stickers warn operator. 

5

 

2(A). 

Penetration of oil - broken 

or badly maintained 

hydraulic lines 

2 

Maintain regular checks on hydraulic system for wear & 

check all fittings are secure. 

5

 

2(B). 

Rupture of oil lines by over 

pressure when machine 

comes to sudden stop 
before fully lowered to 

working position 

2 

Ensure tractor oil flow is limited to reduce falling speed or do 

not interrupt machine falling until machine is fully in lowered 

position 

5

 

3. 

Collision 

– hydraulics 

accidentally lowered when 
machine is being operated 

in transport 

1 

Safety pins must be put in place as soon as machine is put in 

transport position and if travelling on public roads to 

disconnect hydraulics from tractor. 

5

 

Ris

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Содержание CropCommander

Страница 1: ...OPERATOR SAFETY MANUAL CropCommander MODEL CC75 Seeder Bar Serial No ...

Страница 2: ...K Line Ag __________________________________________________ ...

Страница 3: ...fety Alert Symbol 3 Secondary tine lateral position setting 17 Signal words 3 Press wheel down pressure adjustment 18 Your Safety the Safety of other Persons is Important 4 Pivoting In Frame coulter system 18 Safety sign locations 5 Warning 19 Safety Decals 6 Daily Maintenance 20 Safety sign care 8 Performing maintenance 21 To order Safety Decals 8 Priming Hydraulic System 22 How to Install Safety...

Страница 4: ...K Line Ag __________________________________________________ ...

Страница 5: ...E TO LEARN the process of operation Do not take the unit for granted ease into becoming familiar with your new equipment The operator should be a responsible adult familiar with farm machinery and trained for this purpose Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine and observe the safety precautions Never exceed the l...

Страница 6: ...Line from all liability and makes the warranty void The installation and or use of non genuine parts may because of technical characteristics of construction may modify or influence the performance of the machine negatively AFTER DELIVERY When you receive the machine make sure that it has not been damaged during transportation and that no parts are missing Only by giving us immediate advice can th...

Страница 7: ...r death if proper safety measures are not taken WARNING Indicates a potentially hazardous situation that if not avoided COULD result in serious injury or death if proper safety measures are not taken CAUTION Indicates a potentially hazardous situation that if not avoided MAY result in serious injury or death if proper safety measures are not taken IT IS THE RESPONSIBILITY OF THE USER TO MAINTAIN I...

Страница 8: ...t Only operate machine from tractor seat No riders on machine Keep body well clear machine components can suddenly move or fall Shut down tractor while making adjustments Check tire pressures and wheel nut tension Do not exceed speed limit 20 mph 32 km h UNBRAKED MACHINE For road travel conform with All federal state and local authority requirements BE AWARE Pay full attention to your task distrac...

Страница 9: ...h the safety sign location and type of warning for safety awareness IMPORTANT If safety signs have been damaged removed become illegible or parts replaced without decals new decals must be applied New decals are available from your authorised dealer or direct from factory Safety Alert E J K F G D L A C E M B F Both Wings Both Wings ...

Страница 10: ...______________________________________________________ Page 6 SAFETY DECALS TO REORDER FREE CALL 1800 194 131 USA 1800 556 6882 Re order according to part numbers shown below Affixed on every wheel A B C E G D F Safety Alert ...

Страница 11: ...___________________________________ Page 7 Decal Part Number A 9WD W022 B 9WD C023 C 9WD W05 D 9WD D04 E 9WD D01V F 9WD D01H G 9WD W021 H 9WD C04 I 9WD I01 J 9WDW T5 K 9WDD T3 L 9WD W024 M 9WD W10 N 9WD W01 H J I J K J L J M J Safety Alert N J ...

Страница 12: ...to familiarize yourself with the operation of this machine particularly the safety signs and devices fitted to this machine Hydraulic fluid escaping under pressure can have sufficient force to cause injury Keep all hoses and connections in good serviceable condition Failure to heed may result in serious personal injury or death Escaping hydraulic fluid under pressure can penetrate the skin causing...

Страница 13: ...achine to ground if in raised position Stop tractor Step 3 Isolate the equipment Freely operate remote levers to release residual pressure from system If tractor so equipped place levers in float position Step 4 Apply the lockout tagout device Disconnect all hydraulic hoses from tractor remotes Place lockout or out of service tags on all hoses Step 5 Control the stored energy Ensure no hydraulic p...

Страница 14: ...re of high pressure fluid see figure 6 8 Release pressure from system before disconnecting 9 Plug in hoses to respective remote ports 10 Plug in electrical lead to tractor connection where applicable 11 Release implement jack store 12 Jack must be securely locked in place when disconnecting If implement jack is damaged DO NOT USE replace immediately or severe bodily harm may result See Figure 7 13...

Страница 15: ...ng to Figure 10 Electrical Connection Hook up Accessory Ensure tractor and machine electrical connections are compatible Plug lead into tractor terminal Test lighting prior to road travel power not required for field work Priming Hydraulic System Refer to page 22 to ensure hydraulic system is fully primed DO NOT step on wheels they may rotate and could result in serious injury or death Hose Grip c...

Страница 16: ... than the towed unit 2 Lockout tractor drawbar swing mechanism 3 Ensure tires are inflated to see page 22 4 Check wheel nut tension see page 22 NB see page 22 for wheel nut re tensioning sequence 5 Ensure safety locks are engaged 6 Ensure safety chains are attached to towing unit 7 Drawbar must be in fixed position not swinging figure 14 8 Keep brake pedals latched together at all times 9 Plan you...

Страница 17: ...s POWER LINES CAN ARC AND ELECTROCUTE WITHOUT COMING IN DIRECT CONTACT Consult electricity authorities and all relevant energy companies to determine safe working distances from overhead power lines etc BEFORE operation of this machine Ensure all operators are familiar with this manual and all safety devices and features of the machine Take every reasonable precaution as is commonly expected in th...

Страница 18: ...e lock channel in storage point provided Wing Transport Safety Locks CropCommander Safety locks prevent the wings from dropping in transport Always engage wing locks when machine is folded and for transport Never rely only on the hydraulic system To Engage see figure 18 for engaged locking position To Disengage Lift hydraulics to release locking mechanism and slowly extend cylinders to unfold wing...

Страница 19: ...ine to ground level Shut down engine Speed range 5mph 8km hr Speed variable to suit conditions Fore and aft level Tilt To Adjust Rotate adjuster for desired level position and lock see figure 19 Depth Control Cylinder stops This operation controls the working depth of the frame and primary tine primary tine system Figure 20 shows the cylinder stops used for primary tine depth settings Ensure machi...

Страница 20: ...g from each side see figure 21 Tighten both adjusting nuts on each cylinder to 750nm Step 2 Wing levelling wing wheel lift cylinder adjustments Final adjustment is best performed in the field To Adjust Do a trial run with equal amount of flip over segments engaged on all four cylinders Compare wing operating depth with centre section operating depth Turn locking nuts to move cylinder anchor pin as...

Страница 21: ...eral position setting Secondary seeding tine lateral position is controlled by the press wheel assembly independent of primary tine For lateral adjustment see figure 25 Primary Tine Adjustable Shank with hydraulic depth control Secondary Tine Ground followings controlled by independently pivoted press wheel system Adjustable individually for depth lateral settings Press wheel Adjustable spring dow...

Страница 22: ...n and secure in desired hole setting After making pressure adjustments perform a trial run and check for desired firming of soil on seedbed line Q55 PIVOTING IN FRAME COULTER SYSTEM accessory Double and Single Coulter Schematic Drawing No 1 More pressure Less pressure 820mm approx CropCommander Underframe Measurement Figure 26 Figure 27 Machine Adjustments ...

Страница 23: ...eration Soil moisture compaction Coulter Primary tine settings Secondary tine lateral depth settings Press wheel down pressure Seed placed to deep may not germinate and emerge Seed placed too close to N2 band may result in seed burn While advanced design features have been incorporated in the CropCommander seeding system due to changing soil conditions and other contributing factors K Line Agricul...

Страница 24: ...e 22 for torque specifications 4 For field operation Re tension after first fifth then every fifty hours of operation 5 For road travel re tension first 3miles 5kms 10miles 15kms and thereafter at 25miles 40kms intervals 6 Check tires are inflated see page 22 7 Check for damaged worn and fatigued parts Have machine repaired if necessary 8 Ensure all appropriate safety decals are securely attached ...

Страница 25: ...ipment has been altered in any way from original design the manufacturer does not accept any liability for warranty or personal injury Replace all shields and guards after servicing before moving After servicing be sure all tools parts and service equipment are removed The machine is identified by the serial number on the metal plate on the machine When requesting spare parts or maintenance servic...

Страница 26: ...afety Pressures Always cage tires before seating beads see figure 28 29 Never exceed a stated pressures when seating beads Do not attempt to mount a tire unless you have the suitable equipment and experienced personnel Inflating tires can be dangerous Always stand to the side when inflating 28 29 Load ratings of replacement tires should meet or exceed weight requirements Correct pressure is 60PSI ...

Страница 27: ...K Line Ag ___________________________________________________________________ Page 23 Performing Maintenance ...

Страница 28: ...1 348 264 5 16 24 231 174 327 245 384 288 3 8 16 372 276 44 33 51 38 3 8 24 420 312 49 37 58 43 7 16 14 49 37 70 52 81 61 7 16 20 55 41 78 58 91 68 1 2 13 75 57 106 80 124 93 1 2 20 85 64 120 90 140 105 5 8 11 150 113 212 159 238 179 5 8 18 170 127 240 180 270 202 3 4 10 267 200 376 282 423 317 3 4 16 297 223 420 315 472 354 7 8 9 429 322 606 455 682 511 7 8 14 474 355 669 502 752 564 1 8 644 483 ...

Страница 29: ...5 169 333 242 377 284 M10 x 1 50 37 28 53 40 62 47 M12 x 1 75 65 49 93 69 108 81 M14 x 2 00 104 78 148 111 173 130 M16 x 2 00 161 121 230 172 269 202 M18 x 2 50 222 167 318 238 372 279 M20 x 2 50 314 235 449 337 525 394 M22 x 2 50 428 321 613 460 716 537 M24 x 3 00 543 407 776 582 908 681 M27 x 3 00 796 597 1139 854 1331 998 M30 x 3 50 1079 809 1543 1158 1804 1353 M33 x 3 50 1468 1101 2101 1576 24...

Страница 30: ... Tine spacing 9 inches 228mm Working Width 23 9ft 7 315m Transport Width 11 3ft 3 464 m Transport Height 12 1ft 3 69m Number of sections 3 Approximate weight 15996 7lbs 7256kgs seeder bins Average spacing of the rows 300mm 30cm Under frame clearage variable setting 870mm 87cm Max recommended Hopper Volume 792 5 US gallons 3000L Press wheel diameter 18 Primary Tine breakout pressure Up to 550lbs Pe...

Страница 31: ...ate control measures to be developed Once hazards have been identified they should be assessed in terms of their potential to do harm To assess risk consideration should be given to probability and consequences SEE RISK ASSESSMENT MODEL RISK CONTROL Risk control is the process of eliminating or reducing risk factors Control measures should be chosen and implemented to eliminate or reduce risk as f...

Страница 32: ..._______________________________________________________ Page 28 RISK ASSESSMENT MODEL Risk Management AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY ...

Страница 33: ...ng suitable lifting equipment before priming is effected by slightly loosening fitting s into cylinders and operating tractor hydraulics to achieve full uninterrupted travel of cylinder several times Then retighten hydraulic tine fittings 5 1 E Sudden lift of drawbar causing severe injury if machine becomes unhitched 1 Ensure all three jacks are correctly positioned and taking weight before removi...

Страница 34: ...ble for any direct indirect or consequential loss or damage howsoever arising or occurring whether founded in tort contract and statute or otherwise This warranty must be read as subject to the General Terms and Conditions and does not cover misuse neglect or negligence ANY CLAIM FOR WARRANTY IS ALSO SUBJECT TO THE FOLLOWING CONDITIONS Machine has not been subject to misuse The speed limit of 20mp...

Страница 35: ...K Line Ag _______________________________________________________________________ Page 31 THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 36: ...ine at all times in a condition that is safe to operate and ensure it complies with any relevant safety acts of parliament government authorities and regulations Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine Before mounting check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to ...

Страница 37: ...K Line Ag ________________________________________________________________________ Page 33 THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 38: ...he warranty given by K LINE AGRICULTURE I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine 2 This claim is not due to negligence lack of maintenance routine wear tear or accidental damage no unauthorised alteration has been made to this machine OPERATOR SIGNATURE ________________________________ DATE ___________________________________...

Страница 39: ...K Line Ag ________________________________________________________________________ Page 35 THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 40: ...____________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________________________________________...

Страница 41: ...____________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________________________________________...

Страница 42: ...____________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________________________________________...

Страница 43: ...K Line Ag _______________________________________________________________________ Page 39 THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 44: ...culture Include Speedtiller Speed Tiller Speedbuster TrackAttack Seed Commander Crop Commander Crop Commander Aus Cut Scimitar Carers of the Land TOLL FREE PHONE NUMBER USA 1800 556 6882 AUS 1800 194 131 K Line Agriculture PO Box 567 700 Division Avenue S Cavalier ND 58220 Email sales k lineag com K Line Agriculture PO Box 340 72 80 Young Rd Cowra NSW 2794 Email sales k line net au ...

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