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E 5

11

02

.G

B

4

Operation of the fork lift truck

4.1

Safety regulations applicable when operating the truck

Driving lanes and work areas:

 Only such lanes and routes that are specially

allocated for truck traffic must be used. Unauthorized persons must stay away from
work areas. Loads must only be stored at places specially provided for this purpose.

Driving conduct:

 The travelling speed must be adapted to the prevailing local

conditions. The truck must be driven at slow speed when negotiating bends or narrow
passages, when passing through swing doors and at blind spots. The driver must
always observe an adequate braking distance between the fork lift truck and the
vehicle in front and he must be in control of his truck at all times. Sudden stopping
(except in emergencies), rapid U-turns and overtaking at dangerous or blind spots is
not permitted. It is forbidden to lean out of or reach beyond the working and operating
area.

Visibility:

 The driver must look in the direction of travel and must always have a clear

view of the route ahead. When loads blocking the view are carried, the fork lift truck
must be driven with the load at the rear. If this is not possible, a second person must
walk in front of the fork lift truck to give suitable warnings.

Negotiating slopes and inclines:

 Negotiating of slopes and inclines is permitted

only when they are recognised lanes, when they are clean and non-slipping, and
when the technical specification of the truck permits safe driving on such slopes or
inclines. Loads must always be carried at that end of the truck facing uphill. U-turns,
cutting obliquely over slopes or inclines and parking of the fork lift truck on slopes or
inclines is not permitted. Inclines must only be negotiated at slow speed, with the
driver ready to brake at any moment.

Use of lifts and driving on loading platforms:

 Lifts and loading platforms must only

be used if they are of adequate load bearing capacity, if suitable for driving on, and if
authorised by the user of the truck for truck traffic. The fork lift truck driver has to
satisfy himself accordingly before driving into lifts or on to loading platforms. The truck
must enter lifts with the load in front and must take up a position which does not allow
it to come into contact with the walls of the lift shaft.
Persons riding in the lift together with the fork lift truck must only enter the lift after the
fork lift truck has come safely to a standstill, and must leave the lift before the fork lift
truck.

Nature of the loads carried:

 Only loads that have been safely and correctly secured

must be carried. Never transport loads stacked higher than the top of the fork
carriage, or stacked higher than the guard grille.

Towing trailers:

 The maximum trailer load given for the fork lift truck for braked and/

or unbraked trailers must not be exceeded. The trailer load must be properly secured
and must not exceed the dimensions permitted for the driving routes. After attaching
the trailer but before starting driving, the driver must check that the trailer attachment
is secured against detachment. Towing fork lift trucks must be operated in such a
manner that safe driving and braking of the truck and the trailer is guaranteed for all
driving movements.

E 5

11

02

.G

B

4

Operation of the fork lift truck

4.1

Safety regulations applicable when operating the truck

Driving lanes and work areas:

 Only such lanes and routes that are specially

allocated for truck traffic must be used. Unauthorized persons must stay away from
work areas. Loads must only be stored at places specially provided for this purpose.

Driving conduct:

 The travelling speed must be adapted to the prevailing local

conditions. The truck must be driven at slow speed when negotiating bends or narrow
passages, when passing through swing doors and at blind spots. The driver must
always observe an adequate braking distance between the fork lift truck and the
vehicle in front and he must be in control of his truck at all times. Sudden stopping
(except in emergencies), rapid U-turns and overtaking at dangerous or blind spots is
not permitted. It is forbidden to lean out of or reach beyond the working and operating
area.

Visibility:

 The driver must look in the direction of travel and must always have a clear

view of the route ahead. When loads blocking the view are carried, the fork lift truck
must be driven with the load at the rear. If this is not possible, a second person must
walk in front of the fork lift truck to give suitable warnings.

Negotiating slopes and inclines:

 Negotiating of slopes and inclines is permitted

only when they are recognised lanes, when they are clean and non-slipping, and
when the technical specification of the truck permits safe driving on such slopes or
inclines. Loads must always be carried at that end of the truck facing uphill. U-turns,
cutting obliquely over slopes or inclines and parking of the fork lift truck on slopes or
inclines is not permitted. Inclines must only be negotiated at slow speed, with the
driver ready to brake at any moment.

Use of lifts and driving on loading platforms:

 Lifts and loading platforms must only

be used if they are of adequate load bearing capacity, if suitable for driving on, and if
authorised by the user of the truck for truck traffic. The fork lift truck driver has to
satisfy himself accordingly before driving into lifts or on to loading platforms. The truck
must enter lifts with the load in front and must take up a position which does not allow
it to come into contact with the walls of the lift shaft.
Persons riding in the lift together with the fork lift truck must only enter the lift after the
fork lift truck has come safely to a standstill, and must leave the lift before the fork lift
truck.

Nature of the loads carried:

 Only loads that have been safely and correctly secured

must be carried. Never transport loads stacked higher than the top of the fork
carriage, or stacked higher than the guard grille.

Towing trailers:

 The maximum trailer load given for the fork lift truck for braked and/

or unbraked trailers must not be exceeded. The trailer load must be properly secured
and must not exceed the dimensions permitted for the driving routes. After attaching
the trailer but before starting driving, the driver must check that the trailer attachment
is secured against detachment. Towing fork lift trucks must be operated in such a
manner that safe driving and braking of the truck and the trailer is guaranteed for all
driving movements.

Содержание AMXE 10

Страница 1: ...Operating instructions 50287420 AMXE 10 G 11 02 07 08...

Страница 2: ...iengesellschaft Am Stadtrand 35 22047 Hamburg GERMANY Telephone 49 0 40 6948 0 www jungheinrich com 0108 GB Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient inst...

Страница 3: ...0108 GB 0108 GB...

Страница 4: ...icking up and putting down load units E 8 4 4 Safe parking of the truck E 10 5 Troubleshooting E 11 I 1 0708 GB Table of contents A Correct use and application of the truck B Truck description 1 Appli...

Страница 5: ...t regular intervals and following any unusual incidents F 12 9 Final de commissioning disposal F 12 0708 GB I 2 F Maintenance of the fork lift truck 1 Operational safety and environmental protection F...

Страница 6: ...obtained from local authorities does not however make the approval by the manufacturer unnecessary A 1 0600 GB A Correct use and application of the truck A The Guidelines for the Correct Use and Appl...

Страница 7: ...0600 GB A 2 0600 GB A 2...

Страница 8: ...ed for non permanent use and suitable for single shift operation when these requirements are heeded B 1 1102 GB B Truck description 1 Application description The truck is an electric pallet truck desi...

Страница 9: ...ifting device 12 t Load wheels t Series equipment o Optional equipment 1 4 5 6 11 12 7 8 9 10 2 3 7 1102 GB B 2 2 Description of assembly groups and functions Item Designation 1 t Wheels 2 t Battery h...

Страница 10: ...oil reservoir into the cylinder The load lifting device 11 is lifted Electric system 12 Volt system B 3 1102 GB 2 1 Truck Controls and indicators The controls for lifting and lowering are located on t...

Страница 11: ...learance 30 mm Wa Turning radius 1635 mm Ast Aisle width 800x1200 in longitudinal direction 2005 mm 1102 GB B 4 3 Technical data standard version A Indication of technical data according to VDI 2198 S...

Страница 12: ...temperatures below 5 C or in cold stores respectively with extreme temperatures or humidity changes B 5 1102 GB 3 3 EN standards Continuous sound level 66 dB A according to EN 12053 as stipulated in I...

Страница 13: ...1102 GB B 6 1102 GB B 6...

Страница 14: ...7 Eye for crane loading 18 Load capacity Qmax 19 Truck identification plate 14 13 15 18 16 17 19 17 B 7 1102 GB 4 Label positions and identification plates Item Designation 13 Label Correct operation...

Страница 15: ...rder No 32 Manufacturer s logo 26 Load centre distance in mm 20 21 22 23 24 25 27 31 30 29 28 26 32 1102 GB B 8 4 1 Truck identification plate A In the event of queries relating to the truck or spare...

Страница 16: ...ing surface of the tyres will flatten These flattenings will disappear after travelling for a while C 1 1102 GB C Transportation and commissioning 1 Transportation by crane m Use only hoisting equipme...

Страница 17: ...1102 GB C 2 1102 GB C 2...

Страница 18: ...he truck Changing the battery equipment is not permitted without prior approval by the manufacturer D 1 1102 GB D Battery Servicing recharging replacement 1 Safety regulations governing the handling o...

Страница 19: ...charging all electric functions are interrupted The truck cannot be operated 12 V battery 90 AH C20 1102 GB D 2 2 Battery types The truck comes with the following battery type The battery weights can...

Страница 20: ...flashes green Battery charge 50 lights up yellow Battery charge 25 lights up red Battery discharged D 3 1102 GB Trickle charging The battery is charged completely when the green LED 3 lights up perman...

Страница 21: ...erminal After reinstallation check all cable connections and plugged connections for visible damage 1102 GB D 4 5 Replacing the battery f Pull the battery cable out of its holder Park the truck on a l...

Страница 22: ...ning labels and warning notes described in the present operating instructions must always be heeded E 1 1102 GB E Operation 1 Safety regulations governing the operation of the fork lift truck Driving...

Страница 23: ...ted by stepping onto a pedal located in front of the wheels t Series equipment o Optional equipment 1102 GB E 2 2 Description of operating and display elements Item Operating or display element Functi...

Страница 24: ...E 3 1102 GB o Control shaft B Control shaft A E 3 1102 GB o Control shaft B Control shaft A...

Страница 25: ...LED discharge indicator 11 shows the present battery capacity The truck is now ready for operation 1102 GB E 4 3 Starting up the truck f Before starting or operating the truck or before lifting any l...

Страница 26: ...that safe driving and braking of the truck and the trailer is guaranteed for all driving movements E 5 1102 GB 4 Operation of the fork lift truck 4 1 Safety regulations applicable when operating the...

Страница 27: ...to the right m In narrow bends the control shaft protrudes beyond the truck contour Control shaft B 1102 GB E 6 4 2 Driving steering braking f It is not permitted to ride on the truck Driving m Drive...

Страница 28: ...ack and the wheels are released f Never attempt to actuate the brake with your hand Control shaft B E 7 1102 GB Braking o Depending on the variant the truck can be braked in different ways with the co...

Страница 29: ...e load A While moving the truck with a load the handle 3 must be set to Neutral S H Control shaft A 1102 GB E 8 4 3 Picking up and putting down load units m Before picking up a load unit the driver mu...

Страница 30: ...n the electric control elements are not operable e g when the battery is discharged Control shaft B E 9 1102 GB Lifting lowering control shaft B Lifting Pull the lever 7 upwards to lift the load Lower...

Страница 31: ...completely lowered Lower the load lifting device Set key switch 9 to position 0 and remove the key 1102 GB E 10 4 4 Safe parking of the truck f Always render the truck secure when parking it Do not p...

Страница 32: ...sted under Truck cannot be operated Check the hydraulic oil level Charge the battery Check fuse 2F1 E 11 1102 GB 5 Troubleshooting This chapter allows the user to locate and eliminate simple malfuncti...

Страница 33: ...1102 GB E 12 1102 GB E 12...

Страница 34: ...ompletion of cleaning work the operations detailed in the section Recommissioning must be performed F 1 0708 GB F Maintenance of the fork lift truck 1 Operational safety and environmental protection T...

Страница 35: ...d every six years When replacing hydraulic components also renew the hoses in this hydraulic system 0708 GB F 2 Work on the electric system Work on the electric system of the truck must only be perfor...

Страница 36: ...ce hours or after repair work the owner must check the wheel nuts bolts and re tighten if necessary F 3 0708 GB 3 Servicing and inspection Thorough and expert servicing is one of the most important pr...

Страница 37: ...e t 6 3 Check fuses for correct amperage t 6 4 Check switches for secure seat and proper function t 0708 GB F 4 4 Maintenance checklist Maintenance intervals Standard t W A B C Cold store k Chassis su...

Страница 38: ...ad t 11 2 Upon completion of servicing operations demonstrate the truck to the person responsible t F 5 0708 GB Maintenance intervals Standard t W A B C Cold store k Battery 7 1 Check acid density aci...

Страница 39: ...0708 GB F 6 5 Lubrication schedule g Glide surfaces Hydraulic oil filler neck 0708 GB F 6 5 Lubrication schedule g Glide surfaces Hydraulic oil filler neck...

Страница 40: ...oint C Worked penetration at 25 C NLG1 class Operating temperature C E Lithium 185 265 295 2 35 120 F 7 0708 GB 5 1 Fuels coolants and lubricants Handling consumption type material Consumption type ma...

Страница 41: ...en the nut 4 by two turns Tighten the locknut 1 again m The pedal 2 must not turn during adjustment 0708 GB F 8 6 Notes on maintenance 6 1 Preparing the truck for servicing and maintenance operations...

Страница 42: ...ion Protects 1 2F1 Main control fuse 3 A 2 F1 Battery discharge indicator 15 A 3 F2 Pump motor 80 A F 9 0708 GB 6 3 Checking electric fuses Prepare the truck for the servicing and maintenance operatio...

Страница 43: ...f discharging would occur Owing to sulfatisation this will result in the destruction of the battery 0708 GB F 10 6 4 Recommissioning the truck Recommissioning of the truck following the performance of...

Страница 44: ...ols by repeated operation f Perform several brake tests immediately after recommissioning the truck F 11 0708 GB 7 3 Recommissioning the truck Thoroughly clean the fork lift truck Lubricate the fork l...

Страница 45: ...ns governing the disposal of batteries fuels and electronic and electrical systems must be observed 0708 GB F 12 8 Safety checks to be performed at regular intervals and following any unusual incident...

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