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H:\0 - Quality Documents\2 Department\Tech Serv\Application tooling\Presses\AP-K2N\TS010-00 AP-K2N Operation 

Manual.doc 

Parts list for the applicator MKF-L 

 

No. 

Part Name 

Part No. 

      No. 

Part Name 

Part No. 

101 

Body 

NF-2101 

 

138 

Stroke adj. Screw 

MA01-334 

 

 

 

 

 

 

 

102 

Slider 

NF-3118 

 

139 

Punch 

NF-4122 

 

 

 

 

 

 

 

103 

Copper bar (3.8 x2mm) 

 

 

140 

Die plate 

NF-3149 

 

 

 

 

 

 

 

104 

Positioning spring 

MA01-214 

 

141 

Bracket 

NF-4133 

 

 

 

 

 

 

 

105 

Positioning pin 

MA01-213 

 

142 

Spring post 

NF-4159 

 

 

 

 

 

 

 

106 

Insulation disk 

NF-4121 

 

143 

Returning spring 

MA03-349 

 

 

 

 

 

 

 

107 

Spring 

MA01-216 

 

144 

Spring 

NF-4126N 

 

 

 

 

 

 

 

108 

Steel ball (3 ) 

 

 

 

 

 

 

 

 

 

 

 

 

109 

Wire disk 

MA01-211 

 

146 

Keep plate 

NF-4125 

 

 

 

 

 

 

 

110 

Shank 

MA01-217 

 

147 

Crimper anvil base 

NF-4105 

 

 

 

 

 

 

 

111 

Cam 

NF-4168 

 

148 

Feed plate 

NF-2129* 

 

 

 

 

 

 

 

112 

Guide shoe 

NF-4140 

 

149 

Support pin 

NF-4163 

 

 

 

 

 

 

 

113 

Tension spring 

NF-4117 

 

150 

Needle bearing K12x15x13 

NF-B164 

 

 

 

 

 

 

 

114 

Fulcrum bolt 

NF-4115 

 

151 

Collar 

NF-4154 

 

 

 

 

 

 

 

115 

Support pin 

MA01-343 

 

152 

E-shaped ret.ring (9 ) 

 

 

 

 

 

 

 

 

116 

Spring post 

NF-4116 

 

153 

Guide block 

NF-4165 

 

 

 

 

 

 

 

117 

Plate (L) 

NF-4114 

 

154 

Holder block 

NF-4147 

 

 

 

 

 

 

 

118 

Plate (R) 

MA02-103 

 

155 

Pressure plate 

 

 

 

 

 

 

 

 

119 

Feed shaft 

MA01-338 

 

156 

Guide plate (R) 

 

 

 

 

 

 

 

 

120 

Ring nut 

MA01-341 

 

157 

Guide plate (L) 

 

 

 

 

 

 

 

 

121 

E-shaped ret.ring (6 ) 

 

 

158 

Pin 

NF-4109 

 

 

 

 

 

 

 

122 

Lever block 

MA01-340 

 

159 

Feed finger 

 

 

 

 

 

 

 

 

123 

Adj. Bolt 

MA01-339 

 

160 

Shear blade 

 

 

 

 

 

 

 

 

124 

Cam roller 

MA01-308A   

161 

Shear blade anvil (A) 

 

 

 

 

 

 

 

 

125 

Cam roller shaft 

MA01-337A   

162 

Shear blade anvil (B) 

 

 

 

 

 

 

 

 

126 

Feed lever (A) 

MA01-342 

 

163 

Tension spring 

NF-4110 

 

 

 

 

 

 

 

127 

Feed lever pin 

MA01-344 

 

164 

Spring post 

NF-4108 

 

 

 

 

 

 

 

128 

Feed lever (B) 

NF-4138 

 

165 

Spring post 

NF-4111 

 

 

 

 

 

 

 

129 

Feed finger pin 

MA01-347 

 

166 

Wire block 

 

 

 

 

 

 

 

 

130 

Feed finger spring 

MA01-348 

 

167 

Insulation block 

 

 

 

 

 

 

 

 

131 

Feed adj. Plate 

NF-4137 

 

168 

Block ring 

MA01-225 

 

 

 

 

 

 

 

132 

Spring post 

NF-4139 

 

169 

Crimper (A) 

 

 

 

 

 

 

 

 

133 

Hex. Nut (m4,type-1) 

 

 

170 

Crimper (B) 

 

 

 

 

 

 

 

 

134 

Stroke adj. Shaft 

MA01-331 

 

171 

Die holder ring 

 

 

 

 

 

 

 

 

135 

Stroke adj. Bearing 

MA01-332 

 

172 

Crimper anvil (A) 

 

 

 

 

 

 

 

 

136 

Hook 

NF-4113 

 

173 

Crimper anvil (B) 

 

 

 

 

 

 

 

 

137 

Hex. Nut 

MA01-333 

 

174 

Finger holder 

 

                                                   

 

 

 

Содержание AP-K2N

Страница 1: ...uments 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc AP K2N CRIMPING MACHINE OPERATION MANUAL This datasheet has been downloaded from http www digchip...

Страница 2: ...ed tooling For safe operation THIS MACHINE IS A POWER PRESS AND SHOULD NEVER BE USED WITHOUT THE SAFETY GUARDS FITTED If you think that something is wrong with the machine immediately turn OFF the mac...

Страница 3: ...Terminal Reel 7 3 4 Mounting the Safety Guard 8 4 CONTROL BOX CONFIGURATION 12 5 OPERATION 13 5 1 Manual Operation 13 5 2 Operation under Power 14 6 APPLICATOR 15 6 1 Terminal Feed Position Adjustment...

Страница 4: ...adjustment Dial type Models MK L and MKF L for end feeding terminals and models MKS L and MKS LS for side feeding terminals The crimping machine utilizes a quick change system thus allowing quick chan...

Страница 5: ...strates the footprint dimensions of the machine Secure the machine to the foundation with four M8 bolts The machine should be mounted so that the crimping dies are at the approximate eye level of a se...

Страница 6: ...he protective rubber collar from under the dials on the applicator ram Step 3 Place the applicator on the base plate of the crimping machine Pull up the applicator ram whilst simultan eously pushing t...

Страница 7: ...feed plate so that the pressure pad rises Feed the terminal strip between the guide rails Step 2 Place the first terminal at the correct crimping position Release the hook from the feed plate to allo...

Страница 8: ...range of JST applicators WARNING AN AUTHORISED COMPETENT PERSON MUST ONLY CARRY OUT THE FOLLOWING OPERATIONS When using the MK L Applicator Step 1 Secure the fabricated steel guard JST UK 7 onto the A...

Страница 9: ...p 2 Secure the die guard JST UK 6 onto the applicator using the cap head socket screws supplied Step 3 Select the appropriate side guard JST UK 3 and mount onto the side guard support bracket JST UK 9...

Страница 10: ...to the side face of the applicator using the cap head screws supplied Step 3 Select the appropriate side guard JST UK 3 and mount onto the side guard support bracket JST UK 9 using the countersunk scr...

Страница 11: ...upport bracket JST UK 9 using the countersunk screws supplied Step 3 Remove the two upper motor fixing screws and clamp the side guard support bracket onto the press utilizing these screws Step 4 Adju...

Страница 12: ...ush button to restart If the Auto Power Off indicator illuminates just press the Power On push button to restart 4 Power On Push button green Indicator Lamp Press this button to turn on the motor The...

Страница 13: ...he die parts have been installed incorrectly Step 1 Remove the cap head socket screws from the ram cover using the hexagon key supplied with the tool kit and open the belt cover Step 2 Manually operat...

Страница 14: ...to 0 Step 4 Check that neither of the function indicators is illuminated then press the Power On push button green The motor starts running NOTE If a malfunction indicator is illuminated the motor wi...

Страница 15: ...k the resultant crimped terminal If the appearance of the terminal is not correct repeat the above adjustment operation and check again When a satisfactory result is achieved replace the guards connec...

Страница 16: ...h on the resultant crimp and re adjust if necessary When using the MKS L Applicator new type Move the entire feed plate to obtain the desired bell mouth crimp First loosen the feed finger retaining sc...

Страница 17: ...n so a total range of 0 80mm is attainable We do not state insulation crimp heights due to the large variation of insulation types available The insulation should be set as per instructed in the JST C...

Страница 18: ...e tooling has sustained damage please contact JST to either send back the tooling for repair or alternatively a JST Service Engineer can visit your company to repair the tool on site 6 6 Lubrication o...

Страница 19: ...e a week CLUTCH SECTION Remove the cap head socket screws from the belt cover catch and open the cover Add a few drops of oil to the oiling points indicated on the photograph NOTE The frequency of lub...

Страница 20: ...rease from all components of the clutch mechanism and sparingly lubricate all the clutch components with fresh grease Specified Grease Multemp PS no 1 manufac tured by Kyodo Yushi Co Ltd Do not use ge...

Страница 21: ...by the noise it makes when crimping and also the measured crimp height of the terminal may become unstable Adjustment Procedure Step 1 Remove the two dome nuts from the side wall of the ram Step 2 Lo...

Страница 22: ...Switch once 1 The connecting pin is broken 2 A solder joint on the 2 The Ram does foot switch metal plug 1 The Power Cord not move is bad is disconnected 3 The foot switch cord is damaged 2 The power...

Страница 23: ...rmal Trip is activated Press in the thermal trip push button If the thermal trip has activated wait one minute or more before resetting Consult the JST Technical Department if the thermal trip activat...

Страница 24: ...cord with a new one Connect the micro switch to the plug as per the illustration 4 The Clutch Spring has become slack or has broken Replace the spring with a new one 5 The Control Box is faulty The C...

Страница 25: ...is defective The control requires repair Contact JST Technical Services Department for assistance 5 The Ram moves too slowly or stops at Bottom Dead Centre 1 A Stick Roller is worn out Replace the sti...

Страница 26: ...26 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc 9 EXPLODED VIEWS AND PARTS LISTS AP K2N Crimping Machine...

Страница 27: ...27 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 28: ...28 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 29: ...112 Spring cap MA01 477 144 Pressure pad MA01 470 113 Spring block MA01 479 145 Feed plate 114 Spring MA01 480 146 Spring anchor MA01 350 115 Support pin MA01 343 147 Die block MA01 105 116 Stripper h...

Страница 30: ...30 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 31: ...A03 105 146 Stripper bracket 113 Die plate MA03 104 147 Stripper 114 Side block MA03 107 148 Stripper screw 115 Support pin MA01 343 116 Feed plate base MA03 106 150 Guide plate R 117 Adj Plate MA03 1...

Страница 32: ...32 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 33: ...15 Support pin MA01 343 152 E shaped ret ring 9 116 Spring post NF 4116 153 Guide block NF 4165 117 Plate L NF 4114 154 Holder block NF 4147 118 Plate R MA02 103 155 Pressure plate 119 Feed shaft MA01...

Страница 34: ...34 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 35: ...haft LS 4315 316 Cam roller LS 4316 317 Pin LS 4317 318 Feed lever LS 4318 319 Feed lever pin LS 4319 320 Adj Screw 112 223 321 Feed finger spring MA01 348 322 Feed finger pin LS 4322 323 Hook LS 4323...

Страница 36: ...36 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc Notes...

Страница 37: ...d Tel 66 2 693 2905 Fax 65 746 1787 G4 Fax 66 2 693 2906 Malaysia 1 Tel 60 0 3 755 4620 Indonesia 1 Tel 62 0 7 7061 1685 Fax 60 0 3 758 3802 Fax 62 0 7 7061 1684 Malaysia 2 Tel 60 0 4 226 7258 Indones...

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