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H:\0 - Quality Documents\2 Department\Tech Serv\Application tooling\Presses\AP-K2N\TS010-00 AP-K2N Operation 

Manual.doc 

PREFACE 

 

 

The AP-K2N semi-automatic crimping machine is easy to operate, and is suitable for 

mass production of crimped harnesses with chain terminals. 

 

Before using the AP-K2N please read this manual to ensure that you are familiar with 

the features of the machine and the layout of the operating controls. 

We recommend that you always keep this manual near the machine to use for  

reference when required.  This manual also contains information on maintenance, 

fault-finding and adjustment of the crimping machine and its associated tooling. 

 

 

For safe operation 

 

•   

THIS MACHINE IS A POWER PRESS AND SHOULD NEVER BE USED 

WITHOUT THE SAFETY GUARDS FITTED. 

 

•   If you think that something is wrong with the machine, immediately turn OFF the  

    machine and disconnect the lead from the power supply. Guards must only be  

    removed by an authorised person during setting, adjustment and maintenance. 

 

 

•   The maximum measured sound output generated by the Crimping Press is 86 dB. 

     It is recommended that ear defenders are worn whilst operating the machine. 

 

 

•   Do not modify or adapt the machine without prior consent of JST. 

 

 

•   This crimping machine complies with the CE

 

directive for machinery and has the 

    

CE 

mark affixed to indicate its compliance. 

 

•   This crimping machine must not be incorporated into other machinery without the   

    consent of JST (ref. The Supply of Machinery (safety) Regulations 1992,  

    S.I 1992/3073). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание AP-K2N

Страница 1: ...uments 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc AP K2N CRIMPING MACHINE OPERATION MANUAL This datasheet has been downloaded from http www digchip...

Страница 2: ...ed tooling For safe operation THIS MACHINE IS A POWER PRESS AND SHOULD NEVER BE USED WITHOUT THE SAFETY GUARDS FITTED If you think that something is wrong with the machine immediately turn OFF the mac...

Страница 3: ...Terminal Reel 7 3 4 Mounting the Safety Guard 8 4 CONTROL BOX CONFIGURATION 12 5 OPERATION 13 5 1 Manual Operation 13 5 2 Operation under Power 14 6 APPLICATOR 15 6 1 Terminal Feed Position Adjustment...

Страница 4: ...adjustment Dial type Models MK L and MKF L for end feeding terminals and models MKS L and MKS LS for side feeding terminals The crimping machine utilizes a quick change system thus allowing quick chan...

Страница 5: ...strates the footprint dimensions of the machine Secure the machine to the foundation with four M8 bolts The machine should be mounted so that the crimping dies are at the approximate eye level of a se...

Страница 6: ...he protective rubber collar from under the dials on the applicator ram Step 3 Place the applicator on the base plate of the crimping machine Pull up the applicator ram whilst simultan eously pushing t...

Страница 7: ...feed plate so that the pressure pad rises Feed the terminal strip between the guide rails Step 2 Place the first terminal at the correct crimping position Release the hook from the feed plate to allo...

Страница 8: ...range of JST applicators WARNING AN AUTHORISED COMPETENT PERSON MUST ONLY CARRY OUT THE FOLLOWING OPERATIONS When using the MK L Applicator Step 1 Secure the fabricated steel guard JST UK 7 onto the A...

Страница 9: ...p 2 Secure the die guard JST UK 6 onto the applicator using the cap head socket screws supplied Step 3 Select the appropriate side guard JST UK 3 and mount onto the side guard support bracket JST UK 9...

Страница 10: ...to the side face of the applicator using the cap head screws supplied Step 3 Select the appropriate side guard JST UK 3 and mount onto the side guard support bracket JST UK 9 using the countersunk scr...

Страница 11: ...upport bracket JST UK 9 using the countersunk screws supplied Step 3 Remove the two upper motor fixing screws and clamp the side guard support bracket onto the press utilizing these screws Step 4 Adju...

Страница 12: ...ush button to restart If the Auto Power Off indicator illuminates just press the Power On push button to restart 4 Power On Push button green Indicator Lamp Press this button to turn on the motor The...

Страница 13: ...he die parts have been installed incorrectly Step 1 Remove the cap head socket screws from the ram cover using the hexagon key supplied with the tool kit and open the belt cover Step 2 Manually operat...

Страница 14: ...to 0 Step 4 Check that neither of the function indicators is illuminated then press the Power On push button green The motor starts running NOTE If a malfunction indicator is illuminated the motor wi...

Страница 15: ...k the resultant crimped terminal If the appearance of the terminal is not correct repeat the above adjustment operation and check again When a satisfactory result is achieved replace the guards connec...

Страница 16: ...h on the resultant crimp and re adjust if necessary When using the MKS L Applicator new type Move the entire feed plate to obtain the desired bell mouth crimp First loosen the feed finger retaining sc...

Страница 17: ...n so a total range of 0 80mm is attainable We do not state insulation crimp heights due to the large variation of insulation types available The insulation should be set as per instructed in the JST C...

Страница 18: ...e tooling has sustained damage please contact JST to either send back the tooling for repair or alternatively a JST Service Engineer can visit your company to repair the tool on site 6 6 Lubrication o...

Страница 19: ...e a week CLUTCH SECTION Remove the cap head socket screws from the belt cover catch and open the cover Add a few drops of oil to the oiling points indicated on the photograph NOTE The frequency of lub...

Страница 20: ...rease from all components of the clutch mechanism and sparingly lubricate all the clutch components with fresh grease Specified Grease Multemp PS no 1 manufac tured by Kyodo Yushi Co Ltd Do not use ge...

Страница 21: ...by the noise it makes when crimping and also the measured crimp height of the terminal may become unstable Adjustment Procedure Step 1 Remove the two dome nuts from the side wall of the ram Step 2 Lo...

Страница 22: ...Switch once 1 The connecting pin is broken 2 A solder joint on the 2 The Ram does foot switch metal plug 1 The Power Cord not move is bad is disconnected 3 The foot switch cord is damaged 2 The power...

Страница 23: ...rmal Trip is activated Press in the thermal trip push button If the thermal trip has activated wait one minute or more before resetting Consult the JST Technical Department if the thermal trip activat...

Страница 24: ...cord with a new one Connect the micro switch to the plug as per the illustration 4 The Clutch Spring has become slack or has broken Replace the spring with a new one 5 The Control Box is faulty The C...

Страница 25: ...is defective The control requires repair Contact JST Technical Services Department for assistance 5 The Ram moves too slowly or stops at Bottom Dead Centre 1 A Stick Roller is worn out Replace the sti...

Страница 26: ...26 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc 9 EXPLODED VIEWS AND PARTS LISTS AP K2N Crimping Machine...

Страница 27: ...27 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 28: ...28 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 29: ...112 Spring cap MA01 477 144 Pressure pad MA01 470 113 Spring block MA01 479 145 Feed plate 114 Spring MA01 480 146 Spring anchor MA01 350 115 Support pin MA01 343 147 Die block MA01 105 116 Stripper h...

Страница 30: ...30 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 31: ...A03 105 146 Stripper bracket 113 Die plate MA03 104 147 Stripper 114 Side block MA03 107 148 Stripper screw 115 Support pin MA01 343 116 Feed plate base MA03 106 150 Guide plate R 117 Adj Plate MA03 1...

Страница 32: ...32 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 33: ...15 Support pin MA01 343 152 E shaped ret ring 9 116 Spring post NF 4116 153 Guide block NF 4165 117 Plate L NF 4114 154 Holder block NF 4147 118 Plate R MA02 103 155 Pressure plate 119 Feed shaft MA01...

Страница 34: ...34 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc...

Страница 35: ...haft LS 4315 316 Cam roller LS 4316 317 Pin LS 4317 318 Feed lever LS 4318 319 Feed lever pin LS 4319 320 Adj Screw 112 223 321 Feed finger spring MA01 348 322 Feed finger pin LS 4322 323 Hook LS 4323...

Страница 36: ...36 H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2N TS010 00 AP K2N Operation Manual doc Notes...

Страница 37: ...d Tel 66 2 693 2905 Fax 65 746 1787 G4 Fax 66 2 693 2906 Malaysia 1 Tel 60 0 3 755 4620 Indonesia 1 Tel 62 0 7 7061 1685 Fax 60 0 3 758 3802 Fax 62 0 7 7061 1684 Malaysia 2 Tel 60 0 4 226 7258 Indones...

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