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48

 CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING

 09.1  PROBLEMS

PROBLEM

MAIN CHECKS TO BE PERFORMED

The pellets are not moving 
to the firebox

•  The pellets have run out, refill the hopper.
•  The gear motor is not running, check the reason:

 - Not connected to the mains.
 - Mechanically disconnected from the auger.
 - Gear motor broken.

•  The auger is blocked by a foreign body which has fallen into the hopper.
•  The auger is blocked by very hard pellets; use the recommended pellet types (see 

CHAP.06.2 - 

RECOMMENDED FUELS

).

The appliance does not 
start automatically

•  The basket is dirty. Clean carefully and reposition it correctly.
•  The basket is positioned incorrectly, replace it.
•  The resistance is faulty, replace it.
•  Stove started with correct pellet pre-load.

T h e   p e l l e t s   b u r n 
incorrectly and unburnt 
elements gather in the 
basket, the door glass 
quickly dirties

•  The amount of pellets loaded in the basket for the various output modes does not correspond to the amounts 

indicated in the Technical Specifications (see 

CHAP.06 - TECHNICAL DATA

), check and correct the 

parameters.

•  Low flue draught,  do not use the fireplace, it could be dangerous; carefully clean the flue, the appliance and 

the fume extractor.

•  Firebox is very dirty. Switch off the appliance and clean it.
•  Humid pellets. Replace the fuel.
•  The comburent air is scarce; make sure that the pellet drawer is well closed, that it is not full of ash.
•  Insufficient comburent air settings, change the comburent air flow value.
•  Check air inlet in the burner.

The appliance switches off 
when running at minimum 
power.

•  The combustion fan speed is very high and the pellets are burning too quickly.
•  The pellet supply is running out.
•  The flue draught rate is too high.
•  The pellet load is too high, it does not all burn within the set time and fresh pellets accumulate inside the 

firebox. 

Adjust the load level, or correct the combustion fan speed.

•  Pellet size is very small, adjust loading time

The flame is very 
inconsistent

•  Check the bottom of the pellet container; there may be large deposits of sawdust.
•  The gear motor may have broken gearings, running empty.

A lot of condensation is 
created in the stove

•  The pump start temperature limit is too low. Raise temperature to minimum 65°C.
•  The anti-condensation valve may require replacement.

The electric components 
are running when the 
appliance is switched off

•  The electronic circuit board is broken. Replace it.

The circuit breaker trips

•  At first start up or after prolonged disuse, condensation may form on resistances. Repeat start up until the 

resistance expels all humidity.

The radiators do not get 
hot even if the water in the 
boiler is hot and the pump 
is running 

•  Air in the system: Vent all radiators, pump and boiler.
•  Check whether any intercepts (zone vales) are closed.

In accordance with the laws in force on safety for electrical appliances, a Jolly Mec Technical Assistance Centre 

or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to 

electrical parts.

WARNING

Содержание I-DEA IDRO

Страница 1: ...SM094 EN REV05 2016_03 I DEA IDRO INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Pellet fired stove with boiler QUADRA FRONTALE ANGOLO...

Страница 2: ...y read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing the...

Страница 3: ...HAP 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12 05 2 PRODUCT IDENTIFICATION 14 CHAP 06 TECHNICAL DATA 15 06 1 HOMOLOGATION 15 06 2 RECOMMENDED FUELS 16 06 3 COMPONENTS 17 06 4 OPTIONALS 18 06 5 DIM...

Страница 4: ...appropriate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual sho...

Страница 5: ...61000 3 3 Electromagnetic compatibility EMC Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase a...

Страница 6: ...g and maintenance of services supplying water for domestic use within buildings and their curtilages Complimentary guidance to BS EN 806 BS EN 14961 Solid biofuels Fuel specifications and classes Part...

Страница 7: ...product was marketed The manufacturer reserves the right to make modifications to the product and consequently the relative manual without any obligation to update previous editions 01 5 MANUFACTURER...

Страница 8: ...for children persons with acknowledged reduced psycho physical and sensory abilities and persons who lack experience in using such machines unless they are supervised by designated persons responsibl...

Страница 9: ...hine is installed Installation in bedrooms rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited The system installer MUST issue a Declaration of compliance for the work...

Страница 10: ...IPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL Every operator performing maintenance on the machine must wear safety garments and personal protective equipment 1 Protection headphones 2 Gloves hand pr...

Страница 11: ...D TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this manual and must wear...

Страница 12: ...nd DO NOT disperse the packaging into the environment but take it to waste disposal centres for recycling All packaging can be recycled as it consists of wood polyethylene film polystyrene and cardboa...

Страница 13: ...cated on the rear of the stove The pellets are fed by an auger driven by a gear motor that picks the pellets from the hopper and channels them to the firebox via a chute The I DEA IDRO heating stove c...

Страница 14: ...hermostats pellet hopper safety and water safety Painted steel pellet container cover Vertical exhaustion of fumes by removing the screw cap to make room for the fumes tube Combustion chamber door wit...

Страница 15: ...d Nominal Reduced Ignition Working 110W Dust 13 O 11 0mg m Nominal S 400 mm n DOP JM 00054 the dop was drafted on the basis to the test report of accredited laboratory the accreditation number of the...

Страница 16: ...ir distance from inflammable side wall 400 400 mm Minimum air distance from inflammable rear wall 200 200 mm Frontal air distance from inflammable material 150 150 cm Testing pressure 6 6 bar Maximum...

Страница 17: ...ts that are very hard and with different dimensions the mechanical parts are sized and tested for use with pellets with the above mentioned characteristics No breakdown or malfunction depending on the...

Страница 18: ...h pan 6 Combustion chamber door safety microswitch 7 Fume inspection flap 8 Pellet hopper 9 Heat circulation pump 10 Pellet loading auger gear motor 11 Pellet loading auger 12 Electronic control unit...

Страница 19: ...alled in the home it is used to easily control stove operations and adjust necessary temperatures from within the home Temperature time settings or personalised heating profiles can be set Zone module...

Страница 20: ...connect the generator to the flue T union for fume exhaust with condensate drain cap To be installed at generator output 80mm for union connection and 100mm for flue connection Fume exhaust pipe 80mm...

Страница 21: ...21 ENGLISH 06 5 DIMENSIONS All measurements are in mm Frontale Quadra Angolo A 1134 1134 1134 B 346 346 346 C 852 852 862 Frontale Quadra Angolo A B C A B C A B C...

Страница 22: ...CHAP 07 6 HYDRAULIC KIT FOR THE SYSTEM FEED THE COLD WATER MUST BE CONNECTED TO THE APPLIANCE NOTE At the end of installation accurately clean the heating system to eliminate all work residue Dirt dep...

Страница 23: ...ainless steel pipes The use of pipes in fibre cement for connecting the equipment to the flue is forbidden Exhaust pipes must not run through rooms where the installation of combustion equipment is fo...

Страница 24: ...s the point of discharge of the flue or 150 mm above the insulation whichever is the lower Point Where flue passes through weather surface Notes 1 2 Clearances to flue outlet A At or within 600 mm of...

Страница 25: ...installation work issue a declaration of conformity as per Ministerial Decree 37 08 On the other hand the purchaser MUST assign all work to a qualified professional technician The device must be insta...

Страница 26: ...se a spare fuse in the pan and a bipolar switch In the event that the control unit does not switch on even after turning the switch to I ONE check that the fuse has not blown 1 Control unit manual 2 E...

Страница 27: ...mostat with manual reset terminal AC3 18 PRESSOSTATO 2 Fume exhaust fan safety depressimeter terminal AC5 19 MICRO 1 Door contact safety microswitch terminal IN9 23 SONDA 3 Stove water temperature pro...

Страница 28: ...ow Green Black Blue Brown Green Violet Yellow Black Red Black Red Violet Red Orange White Black Red Blue Black Grey Black Red Blue Pressure Safety H2O Safety Ther Safety Therm BLACK BLUE YELLOW Yellow...

Страница 29: ...NC CN1 NO CN2 N CN3 F CN2 O2 CN2 N CN12 CN12 CN2 O7 reen TERMINAL B Aux Buffer Pump Terminal B Terminal B Terminal B TERMINAL A CN9 IN10 CN9 IN10 CN10 IN3 CN10 IN3 CN10 IN1 CN10 IN1 CN9 IN11 CN9 IN11...

Страница 30: ...with a standard pre installed hydraulic kit without domestic hot water production DHW In Fig 1 e 3 illustrate hydraulic kit component Following is an itemised list of these components 1 3 litre expans...

Страница 31: ...adjust the position of Variable p Venting cycle and the Constant p Pump led colour key LED DESCRIPTION OF FUNCTIONS Off Circulator not connected to the mains Flashing green With the vertical knob in a...

Страница 32: ...e room probe connection In this case the internal probe must be disconnected or the probe on board the device can remain connected if a room thermostat is connected H Terminal for gas stove connection...

Страница 33: ...rceptions between the device and system that could slow water flow and thus cause stove water overtemperature alarms Alarm AL19 THERMIC WATER For the room probe type a thermostat or chronothermostat c...

Страница 34: ...l meets set temperature settings When the puffer temperature is met the appliance switches to ECONOMY mode turning off the pump When puffer temperature drops 5 C default value that can be adjusted in...

Страница 35: ...he functions described in CONFIGURATION 1 while the boiler takes precedence over the heating system request The boiler probe connected to the boiler back terminal board works with a 5 C temperature di...

Страница 36: ...ce see manual SM096 EN attached 08 2 CONTROL UNIT The electronic control unit controls all appliance functions and is controlled via a control display The electronic control unit features a timer func...

Страница 37: ...red temperature level for each time band The message ORDINARY SERVICE is periodically displayed every 100 hours of operation to remind the user to clean the stove thoroughly CHAP 08 6 ROUTINE MAINTENA...

Страница 38: ...side of the device below the side panel see Fig 1 positions A or B 3 Press the button A or B until you hear a CLICK 4 Refit the hood 5 Reset the alarm from the device on board display by pressing But...

Страница 39: ...esidual pellets from clogging and subsequently damaging the components Every 300 kg of pellets loaded into the container check that there are no deposits of sawdust on the bottom and remove any sawdus...

Страница 40: ...ost suitable cleaning frequency can also be established a few days after use according to the actual amount of deposited residue and may vary from recommended Jolly Mec intervals NOTE ORDINARY CLEANIN...

Страница 41: ...ition resistance has to be properly centred in the burning pot casing and the support seat must be standing level with the casing compartment Fig 8 Check that the gasket located under the burning pot...

Страница 42: ...n the fume inspection flap Fig 21 e 22 Loosen the locking knobs Fig 23 of the fume inspection door and remove the cap Fig 24 Use the brush supplied to clean the ash pan Fig 25 26 and use the ash vacuu...

Страница 43: ...ush inward to unhook it from the front supports Fig 33 Lower the deflector vertically and slightly rotate it to remove Fig 34 35 Use the brush supplied to remove any ash content from the fume deflecto...

Страница 44: ...or invalidation of the warranty on these parts No claims can arise concerning the colour variations of the painted surfaces especially if the different materials and finishes are subject to different...

Страница 45: ...c electrical system plug it into the socket fitted on the back of the right side panel Fig 49 50 threading it through the groove on the back of the stove making sure the switch is in the O position Af...

Страница 46: ...l focus on horizontal segments and the chimney pot Stove fume pass cleaning Cleaning of any deposits in the stove Cleaning of fans Check safety valves Checking good water circulator operations Check a...

Страница 47: ...sits in the stove T Cleaning of fans T Check air breather valves T Checking good water circulator operations T Check air breather valves T Check expansion tank pressure T Check good ignition resistanc...

Страница 48: ...settings change the comburent air flow value Check air inlet in the burner The appliance switches off when running at minimum power The combustion fan speed is very high and the pellets are burning t...

Страница 49: ...t content in the tank Make sure the pellet load auger works correct start the component from menu PELLET LOAD MENU 7 After completing the Load Pellet sequence in Menu 7 the brazier must be emptied i e...

Страница 50: ...he firebox air flow holes are perfectly clean Check that the fume inspection cap is firmly closed Make sure the door is closed AL13 NON STOP PEL LOAD Pellet load is continuous and thus incorrect Make...

Страница 51: ...ust only be used with the combustion chamber door closed AL27 DHW LO FAILURE The boiler Lo probe is disconnected or broken Check probe wiring If correct replace the probe AL28 SERVICE 24H The device c...

Страница 52: ...SM094 EN REV05 2016_03 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it...

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