IS_VA9104-AGA-1S / VA9104-IGA-1S / VA9104-IUA-1S / VA9104-GGA-1S_14-88360-2331_Rev. G_04 2017
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This document is subject to change without notice
1
READ THIS INSTRUCTION SHEET AND THE SAFETY WARNINGS CAREFULLY
BEFORE INSTALLING AND SAVE IT FOR FUTURE USE
General Features
The VA9104 Series Actuators are direct-mount, non-spring return electric valve
actuators that operate on AC 24V or AC 100
÷
240V power supply. These synchronous,
motor-driven actuators are used to provide accurate positioning on Johnson Controls
®
VG1000 Series DN15, DN20, and DN25 ball valves in Heating, Ventilating and Air
Conditioning (HVAC) applications.
The VA9104 Series Electric Non-Spring Return Actuators provide a running torque of 4 Nm.
Figure 1: Dimensions in mm
(a).
Minimun Clearance Required
(b).
On models with the flow-characterizing disk, the disk is located
in Port A. Port A must be the Valve inlet.
Installation
Figure 2: Mounting Positions for Chilled Water and condensing Atmosphere
Applications
Install the ball valve with the actuator at or above the centerline of the horizontal piping.
Mounting the Actuator
Figure 3: VG1000 Series 3-Way Ball Valve (Port A Connected to Port C)
Figure 4: VG1000 Series 3-Way Ball Valve (Port B Connected to Port C)
Figure 5: Installing the Handle
(a).
Manual Handle Mounting Screw
(b).
Manual Override Handle
To mount the actuator to a ball valve:
1.
Rotate the valve stem manually several times using an adjustable wrench to break
the torque that may have built up during long-term storage.
Then, rotate the valve stem so that Port A on the valve is open.
Note:
Two-way valves in the fully open position have the index marking on the top
of the valve stem, parallel to the direction of flow. Two-way valves in the fully closed
position have the index marking perpendicular to the direction of flow. Three-way valves
feature two index markings on the top of the valve stem, with one of the index markings
parallel to the common port (
see Figure 3 and Figure 4).
2.
Place the handle on top of the drive shaft as shown in Figure 5.
The handle is keyed and can only be mounted in one orientation.
3.
Insert the M4 x 60 long machine screw into the hole in the handle.
Use a flat blade screwdriver to drive the screw into the drive shaft until the screw
is below the top of the handle.
4.
Check that the actuator coupler and handle are in the fully counterclockwise position
as viewed from the top of the actuator. If not, press the actuator gear release
and rotate the handle until the actuator coupler is fully counterclockwise.
5.
Install the valve actuator over the ball valve mounting flange.
Depending on the installation, position the assembly in any one of four 90°
increments on the valve.
Note:
For proper operation, the actuator must drive the valve counterclockwise to open
Port A when viewed from above the valve.
6.
To secure the actuator to the valve, use a
flat blade screwdriver.
Recommended torque is 0.9 to 1
.
4 Nm.
Selecting the direction of rotation
Figure 6: VA9104-GGA-1S Factory Switch Setting
VA9104-GGA actuators are factory set for Direct Acting (DA) mode and for a DC 0 to 10
V input control signal. In DA mode, a minimum control signal drives the actuator to the
full Counterclockwise (CCW) position, and a maximum control signal drives the actuator
to the full Clockwise (CW) position.
For Reverse Acting (RA) operation, a minimum control signal drives the actuator
to the full CW position and a maximum signal drives the actuator to the full CCW
position. To change the factory settings, remove the actuator cover and adjust
the switches on the circuit board.
Wiring
Figure 7: VA9104-AGA-1S Control Wiring Diagram
Figure 8: VA9104-IGA-1S Control Wiring Diagram - Floating
Figure 9: VA9104-IGA-1S Control Wiring Diagram - ON/OFF
Figure 10: VA9104-IUA-1S Control Wiring Diagram - Floating
Figure 11: VA9104-IUA-1S Control Wiring Diagram - ON/OFF
Figure 12: VA9104-GGA-1S Control Wiring Diagram
Accessories
(Order Separetely)
IMPORTANT:
Use this Actuator only to control valves under normal operating
conditions. Where failure or malfunction of the actuator could lead to personal injury
or property damage to the controlled equipment or other property, additional
precautions must be designed into the control system. Incorporate and maintain
other devices such as supervisory or alarm systems or safety or limit controls intended
to warn of, or protect against, failure or malfunction of the actuator.
WARNING: Do not install or use this Actuator in or near environments
where corrosive substances or vapors could be present.
Exposure of the electric actuator to corrosive environments may
damage the internal components of the device, and will void the
warranty.
IMPORTANT:
Do not overtighten the manual handle mounting screw.
Overtightening may strip the threads resulting in damage to the valve stem threads.
WARNING: Risk of Electric Shock Disconnect the power supply before
making electrical connections to avoid electric shock.
WARNING: Risk of Property Damage Do not apply power to the system
before checking all wiring connections. Short circuited or improperly
connected wires may result in permanent damage to the equipment.
IMPORTANT:
Make all wiring connections in accordance with local, national, and
regional regulations. Do not exceed the electrical ratings of the Actuator.
Code Number
Description
M9000-550
Mounting Hardware Replacement Kit
Technical Specifications
Product Codes
VA9104-AGA-1S
VA9104-IGA-1S
VA-104-IUA-1S
VA9104-GGA-1S
Power Requirements
AC 24V +25%/-20% at 50/60 Hz
AC 100 to 240V -15%/+10% at 50/60 Hz
AC 24V +25%/-20% at 50/60 Hz
2.1 VA
3.0 VA
7.5 VA Supply and 0.07 A
3.6 VA
Control Type
Floating Control without Timeout
ON/OFF and Floating Control with Timeout
Modulating
Input Signal
AC 24 V +25%/-20% at 50/60 Hz, SELV or Class II
AC 100 to 240V -15%/+10% at 50/60 Hz
Class II
DC 0(2) to 10 V or 0(4) to 20 mA
with field furnished 500 ohm resistor
Feedback Signal
---
DC 0(2)...10 V Corresponds to input
span selection (DC 10V at 1 mA)
Motor Input Impedance
200 ohms Nominal
Running Torque
4 Nm
Travel Time
(for 90° of Rotation)
60 Seconds at 60 Hz
72 Seconds at 50 Hz
Rotation Range
93° ±3°, CW or CCW
Cycles
100,000 Full Stroke Cycles;
2,500,000 Repositions at Rated Running Torque
Audible Noise Rating
35 dBA Nominal at 1 m
Electrical Connections
1.2 m Polyvinyl Chloride (PVC) cable
Mechanical Connections
Up to13 mm Diameter Round Damper Shafts, or 10 mm Square Damper Shafts
Enclosure
IP 42
Ambient Conditions
- Operating
-20 to 60° C; 90% RH Maximum, Noncondensing
- Storage
-40 to 85° C; 90% RH Maximum, Noncondensing
Fluid Temperature Limits
(Actuator and Valve Assembly)
- Water
VG1205 and VG1805 Series Valves: -30 to +95 °C (140 °C with M9000-561 Thermal Barrier)
- Steam
Rated for Steam Service only with M9000-561 Thermal Barrier
Shipping Weight
0.5 Kg
Compliance
Johnson Controls declares that these products are in compliance with the essential requirements and other relevant provisions of the
EMC Directive and Low Voltage Directive
