Johnson Controls Frick IDC Скачать руководство пользователя страница 23

IDC INDUCED DRAFT EVAPORATIVE CONDENSERS

MAINTENANCE

S140-500 IOM (FEB 08)

Page 23

Figure 4-6. Spray Header Nozzle Orientation

removed. If there is evidence of scale buildup on the coil, 
check the bleed valve for adequate bleed-off. If the bleed-off 
valve is functioning properly, contact your local water treat-
ment company for recommendations.

Pan-Water Electric Level Control Packages

Inspect Stilling Chamber for obstructions every three 
months.

4.11 Protective Finish

Standard IDC units are protected by a thick layer of hot dip 
galvanizing. it should be part of the maintenance program 
to annually inspect and “touch-up” any signifi cant scratches 
that may penetrate the heavy layer of Zinc protection. Deep 
scratches should be cleaned of any surface soil, grease, etc., 
and then coated with a “zinc-rich” cold galvanizing compound 
or Zinc solder.

If surrounding components will not be damaged by fl ame-lev-
el heat, a blowtorch can be used to slowly heat the scratch 
to the melt point of a Zinc solder rod. Apply the Zinc until it 
smoothly fl ows over the scratch. Discontinue torch application 
and quickly use a manual wire brush to spread the molten 
Zinc evenly over the damaged area.

Care must be taken not to use this technique near any heat 
sensitive bearings, belts, mastic seals, etc. A “hot work” ap-
proval should be obtained from the work area’s designated 
Safety Offi cer before conducting the procedure.

Special units constructed from Stainless Steel components  
generally do not require “special care” to maintain normal 
corrosion protection. However, Stainless Steel units should 
be protected from direct exposure to caustic or acidic 
chemicals. 

All units should be cleaned as local conditions require.  Also, 
periodic inspections for structural or component damage 
from wind, lightening, or freezing weather will help maximize 
the unit’s life.

Содержание Frick IDC

Страница 1: ...om for the latest version of this publication IDC INDUCED DRAFT EVAPORATIVE CONDENSERS Form S140 500 IOM FEB 2008 INSTALLATION OPERATION MAINTENANCE File SERVICE MANUAL Section 140 Replaces S140 500 I...

Страница 2: ...rt up Operation 16 3 1 Initial Start up for new IDC Units 16 3 2 Initial and Seasonal Start Up 16 3 3 24 Hour Run In 17 3 4 Daily Operation 17 3 5 Seasonal Start up Shutdown 17 3 6 Winter Operations 1...

Страница 3: ...gure 2 2 Eliminator Orientation Cross Section 12 Figure 2 3 Louver Installation 12 Figure 2 4a Assembly and Placement 13 Figure 2 4b Assembly and Placement 14 Figure 2 5a Vibration Isolator Feet 15 Fi...

Страница 4: ...d utilizes the finest in engineered design materials and corrosion protection to provide a rugged long lasting unit This manual provides the information needed for safe installation operation and main...

Страница 5: ...ports and installing the IDC condenser Adequate space must be continuously available to allow adequate airflow to the IDC inlet louvers to prevent discharge air recirculation Figure 1 2 IDC Unit to Un...

Страница 6: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION S140 500 IOM FEB 08 Page 6 Figure 1 2 IDC Unit to Unit Spacing Requirements...

Страница 7: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION S140 500 IOM FEB 08 Page 7 Figure 1 3 IDC Unit to Wall Spacing Requirements Multiple Cell and Multiple Unit Installation...

Страница 8: ...et set Belt tension gage Tape measure 2 2 Foundation Information IDC units are shipped in two pieces a pan section and the fan coil section As the unit s base the pan section must first be anchored to...

Страница 9: ...DENSERS INSTALLATION S140 500 IOM FEB 08 Page 9 Figure 2 1a 12 x 12 Foundation Layout OVERALL MODEL APPLICABLE CELLS LENGTH WIDTH 420 540 A 145 141 840 2S 1080 2S A D 145 286 840 2E 1080 2E A B 294 14...

Страница 10: ...NSERS INSTALLATION S140 500 IOM FEB 08 Page 10 Figure 2 1b 12 x 18 Foundation Layout OVERALL MODEL APPLICABLE CELLS LENGTH WIDTH 575 835 A 211 141 1120 2S 1620 2S A D 211 286 1150 2E 1670 2E A B 426 1...

Страница 11: ...NSERS INSTALLATION S140 500 IOM FEB 08 Page 11 Figure 2 1c 12 x 20 Foundation Layout OVERALL MODEL APPLICABLE CELLS LENGTH WIDTH 870 990 A 245 141 1690 2S 1920 2S A D 245 286 1740 2E 1980 2E A B 494 1...

Страница 12: ...5 a b Vibration Isolator Installation and the following instructions ISOLATOR FEET INSTALLATION 1 Refer to the submitted foundation layout drawing for the correct location of each isolator and suppor...

Страница 13: ...d Placement NOTES 1 The hook of the crane must be a minimum height above the top of the section being lifted to prevent excessive strain on the lifters 2 Safety slings and skidding should be removed b...

Страница 14: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION S140 500 IOM FEB 08 Page 14 Figure 2 4b Assembly and Placement...

Страница 15: ...aterally with the weight on the isolators If it is necessary to move the unit remove the weight from the isolators by raising the unit before moving Failure to follow this procedure could result in da...

Страница 16: ...art up and operate any electrical cool ing equipment such as an IDC condenser unit it is essential that all personnel associated with have a basic knowledge of how and why the unit operates in normal...

Страница 17: ...ol of the pan water level The system consists of a weather protected electric float switch with stilling chamber mounted on the pan section and a weather protected solenoid valve mounted on the water...

Страница 18: ...NTHS MONTHS MONTHS Inspect General Condition of Unit X X Clean debris from unit X X X Clean and flush sump X X X Clean sump strainer X X X Check and adjust sump water level X X Inspect heat transfer s...

Страница 19: ...L NUMBER PART NUMBER RECOMMENDED STOCK LEVEL FAN BELTS __________________________________________________ One Set FAN BEARINGS _______________________________________________ One Set FAN BUSHING _____...

Страница 20: ...earings used on the belt drive IDC units are prelubricated with grease chosen for its chemical and mechanical stability in an evaporitive cooling environment The type of grease used is lithium complex...

Страница 21: ...e belt span s mid point as measured between the tangent of belt contact for both sheaves Reference Figure 4 5 Belt Tensioning Schematic 4 7 New Belt Run in During initial startup of new belts a belt r...

Страница 22: ...is an important part of the water treatment process During passivation operate the condenser as follows Clean all surfaces Maintain pH levels as close to 7 0 as possible Do not allow the pH to fall b...

Страница 23: ...compound or Zinc solder If surrounding components will not be damaged by flame lev el heat a blowtorch can be used to slowly heat the scratch to the melt point of a Zinc solder rod Apply the Zinc unti...

Страница 24: ...remote pump applications water must be supplied at the pressure and flow rate specified on the customer drawings Possible Cause 4 Inadequate Water Distribution In the event that a few nozzles prove to...

Страница 25: ...eup valve assembly and refill basin to operat ing level Possible Cause 3 Pump Output Incorrect Take flows and pressure readings from pump piping in question Determine if pump may be throttled with mea...

Страница 26: ...00 44 25 2 140 70 686 95 040 28 013 840 2S 595 8 162 594 2 15 1 430 2 5 2 6 PE 2 10 PE 1 200 198 00 30 25 850 32 198 45 022 11 957 870 2S 617 0 169 732 2 20 1 430 2 5 2 6 PE 2 10 PE 1 200 198 00 30 2...

Страница 27: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION OPERATION MAINTENANCE S140 500 IOM FEB 08 Page 27 Figure 5 2 Standard IDC Series Unit Dimensions...

Страница 28: ...ns precise control 24 hours a day seven days a week I Q NET distributed architecture mean faster easier economical installations I Q NET delivers increased operating efficiency and lowers energy costs...

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