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IDC INDUCED DRAFT EVAPORATIVE CONDENSERS

INSTALLATION

S140-500 IOM (FEB 08)
Page 12

2.3 Eliminator 

Placement 

Check the placement of the eliminator sections for proper 
interlock and eliminate openings, which will allow the escape 
of water droplets. Check the orientation of the eliminator 
sections to ensure “RIGHT SIDE UP” as shown in 

Figure 

2-2. Eliminator Orientation Cross Section

. Eliminator 

placement is described in greater detail in Section 4 - Main-
tenance.

2.4  Inlet Louver Installation

Install inlet air louvers so that water drains into unit. Louvers 
are shipped within the drain pan. Orient the louvers as shown 
in 

Figure 2-3 Louver Installation

. A slotted holding bracket 

slides up to install the louver. The bracket then slides down 
to be tightened. It will hold the louvers in place.

Figure 2-2. Eliminator Orientation Cross Section

THIS SIDE FACES UP WHEN INSTALLED ON UNIT

THIS SIDE RESTS ON ELIMINATOR SUPPORTS OF UNIT

Figure 2-3. Louver Installation

2.5  Erecting the IDC Unit

As mentioned above, the pan section is fi rst hoisted into 
place and secured to prepared “foundation beams” with ap-
propriate anchoring hardware. Following this procedure, the 
Coil/fan Section is hoisted into position and bolted to the Pan 
Section’s support posts. 

NOTE

lifting-cable length is critical as shown in the rig-

ging of the two sections in

 

Figure 2-4 (a-b). Assembly 

and Placement

.

ERECTION NOTES:

1.  For extended lifts, use all lifting points and safety slings. 

For fi nal placement, use all lifting points.

2.  Use spreaders and blocking to protect the fl anges of the 

casing and prevent caving in sides.

3.  All safety precautions should be vigilantly enforced while 

crane is on site. Only properly trained members of the 
crane’s crew should handle hook cables, slings, spread-
ers, etc. 

2.6 Optional 

Vibration 

Isolator

Vibration isolators minimize transfer of forces due to vibration/
dynamic loading to or from IDC unit/s. This IDC unit option 
requires additional fi eld installation measures.

If vibration isolation is provided (whether furnished by Imeco 
or by others) the isolators must always be mounted below 
the condenser unit structural “I” beam supports (such that 
continuous support of unit, as described above, is provided).  
Refer to 

Figures 2-5 (a-b) Vibration Isolator Installation

 

and the following instructions:

ISOLATOR FEET INSTALLATION:

1.  Refer to the submitted foundation layout drawing for the 

correct location of each isolator and support beams.

2.  Place the isolators in their proper location and attach the 

bottom plate to the building support steel by means of 
bolting or welding.

3.  Set unit support beams on top of the isolators and attach 

them to the top plate by means of bolting or welding.

4.  Lower the fi rst section of the unit onto the beams, taking 

care not to overload any one corner.

5.  Attach unit to the beam by means of bolting or welding.

6.  Continue to attach the remaining unit sections per the 

instructions on the previous pages and complete piping, 
wiring, etc.

7.  Loosen the vertical restraint jam nuts to the end of the 

restraint bolts.

8.  When the unit is completely installed and operating, turn 

the leveling bolts counterclockwise several complete 
turns on each isolator until the blocking channel can be 
removed by hand. In order to raise the unit uniformly, it 
will be necessary to alternate between isolators. Do not 
attempt to place all the weight on any one isolator, but 
distribute the load proportionally.

9.  After the unit is level, tighten the vertical restraining nuts 

fi nger tight, then back off one half turn. Lock each nut with 
the jam nuts provided.

ISOLATOR RAIL INSTALLATION

1.  Refer to the submitted foundation layout drawing for the 

correct location of each isolator rail.

2.  Place the isolator rail assemblies in their proper location 

and attach the bottom plate to the building support steel 
by means of bolting or welding.

3.  Lower the fi rst section of the unit onto the rails, taking 

care not to overload any one corner.

4.  Attach the unit to the isolator rail by means of bolting or 

welding.

5.  Continue to attach the remaining unit sections per the 

instructions on the following pages and complete piping, 
wiring, etc.

6.  Temporarily remove all vertical locknuts from hold-down 

bolt.

7.  When the unit is completely installed and operating, turn 

the leveling nuts clockwise several complete turns on each 
isolator until the shim can be removed by hand. It will be 
necessary to alternate turns on each isolator to uniformly 
raise the unit. Do not attempt to place all the weight on 
any one isolator, but distribute the load proportionally.

8.  After the unit is level, replace all vertical locknuts on hold-

down bolts and fasten fi nger tight.

Содержание Frick IDC

Страница 1: ...om for the latest version of this publication IDC INDUCED DRAFT EVAPORATIVE CONDENSERS Form S140 500 IOM FEB 2008 INSTALLATION OPERATION MAINTENANCE File SERVICE MANUAL Section 140 Replaces S140 500 I...

Страница 2: ...rt up Operation 16 3 1 Initial Start up for new IDC Units 16 3 2 Initial and Seasonal Start Up 16 3 3 24 Hour Run In 17 3 4 Daily Operation 17 3 5 Seasonal Start up Shutdown 17 3 6 Winter Operations 1...

Страница 3: ...gure 2 2 Eliminator Orientation Cross Section 12 Figure 2 3 Louver Installation 12 Figure 2 4a Assembly and Placement 13 Figure 2 4b Assembly and Placement 14 Figure 2 5a Vibration Isolator Feet 15 Fi...

Страница 4: ...d utilizes the finest in engineered design materials and corrosion protection to provide a rugged long lasting unit This manual provides the information needed for safe installation operation and main...

Страница 5: ...ports and installing the IDC condenser Adequate space must be continuously available to allow adequate airflow to the IDC inlet louvers to prevent discharge air recirculation Figure 1 2 IDC Unit to Un...

Страница 6: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION S140 500 IOM FEB 08 Page 6 Figure 1 2 IDC Unit to Unit Spacing Requirements...

Страница 7: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION S140 500 IOM FEB 08 Page 7 Figure 1 3 IDC Unit to Wall Spacing Requirements Multiple Cell and Multiple Unit Installation...

Страница 8: ...et set Belt tension gage Tape measure 2 2 Foundation Information IDC units are shipped in two pieces a pan section and the fan coil section As the unit s base the pan section must first be anchored to...

Страница 9: ...DENSERS INSTALLATION S140 500 IOM FEB 08 Page 9 Figure 2 1a 12 x 12 Foundation Layout OVERALL MODEL APPLICABLE CELLS LENGTH WIDTH 420 540 A 145 141 840 2S 1080 2S A D 145 286 840 2E 1080 2E A B 294 14...

Страница 10: ...NSERS INSTALLATION S140 500 IOM FEB 08 Page 10 Figure 2 1b 12 x 18 Foundation Layout OVERALL MODEL APPLICABLE CELLS LENGTH WIDTH 575 835 A 211 141 1120 2S 1620 2S A D 211 286 1150 2E 1670 2E A B 426 1...

Страница 11: ...NSERS INSTALLATION S140 500 IOM FEB 08 Page 11 Figure 2 1c 12 x 20 Foundation Layout OVERALL MODEL APPLICABLE CELLS LENGTH WIDTH 870 990 A 245 141 1690 2S 1920 2S A D 245 286 1740 2E 1980 2E A B 494 1...

Страница 12: ...5 a b Vibration Isolator Installation and the following instructions ISOLATOR FEET INSTALLATION 1 Refer to the submitted foundation layout drawing for the correct location of each isolator and suppor...

Страница 13: ...d Placement NOTES 1 The hook of the crane must be a minimum height above the top of the section being lifted to prevent excessive strain on the lifters 2 Safety slings and skidding should be removed b...

Страница 14: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION S140 500 IOM FEB 08 Page 14 Figure 2 4b Assembly and Placement...

Страница 15: ...aterally with the weight on the isolators If it is necessary to move the unit remove the weight from the isolators by raising the unit before moving Failure to follow this procedure could result in da...

Страница 16: ...art up and operate any electrical cool ing equipment such as an IDC condenser unit it is essential that all personnel associated with have a basic knowledge of how and why the unit operates in normal...

Страница 17: ...ol of the pan water level The system consists of a weather protected electric float switch with stilling chamber mounted on the pan section and a weather protected solenoid valve mounted on the water...

Страница 18: ...NTHS MONTHS MONTHS Inspect General Condition of Unit X X Clean debris from unit X X X Clean and flush sump X X X Clean sump strainer X X X Check and adjust sump water level X X Inspect heat transfer s...

Страница 19: ...L NUMBER PART NUMBER RECOMMENDED STOCK LEVEL FAN BELTS __________________________________________________ One Set FAN BEARINGS _______________________________________________ One Set FAN BUSHING _____...

Страница 20: ...earings used on the belt drive IDC units are prelubricated with grease chosen for its chemical and mechanical stability in an evaporitive cooling environment The type of grease used is lithium complex...

Страница 21: ...e belt span s mid point as measured between the tangent of belt contact for both sheaves Reference Figure 4 5 Belt Tensioning Schematic 4 7 New Belt Run in During initial startup of new belts a belt r...

Страница 22: ...is an important part of the water treatment process During passivation operate the condenser as follows Clean all surfaces Maintain pH levels as close to 7 0 as possible Do not allow the pH to fall b...

Страница 23: ...compound or Zinc solder If surrounding components will not be damaged by flame lev el heat a blowtorch can be used to slowly heat the scratch to the melt point of a Zinc solder rod Apply the Zinc unti...

Страница 24: ...remote pump applications water must be supplied at the pressure and flow rate specified on the customer drawings Possible Cause 4 Inadequate Water Distribution In the event that a few nozzles prove to...

Страница 25: ...eup valve assembly and refill basin to operat ing level Possible Cause 3 Pump Output Incorrect Take flows and pressure readings from pump piping in question Determine if pump may be throttled with mea...

Страница 26: ...00 44 25 2 140 70 686 95 040 28 013 840 2S 595 8 162 594 2 15 1 430 2 5 2 6 PE 2 10 PE 1 200 198 00 30 25 850 32 198 45 022 11 957 870 2S 617 0 169 732 2 20 1 430 2 5 2 6 PE 2 10 PE 1 200 198 00 30 2...

Страница 27: ...IDC INDUCED DRAFT EVAPORATIVE CONDENSERS INSTALLATION OPERATION MAINTENANCE S140 500 IOM FEB 08 Page 27 Figure 5 2 Standard IDC Series Unit Dimensions...

Страница 28: ...ns precise control 24 hours a day seven days a week I Q NET distributed architecture mean faster easier economical installations I Q NET delivers increased operating efficiency and lowers energy costs...

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