background image

17

16

MAIN BURNER NOT CYCLING

(

ROOM TEMPERATURE TOO HIGH)

REPLACE

MULTIFUNCTIONAL

CONTROL

N

Y

REPLACE

ELECTRONICS

MODULE

DISCONNECT

YELLOW WIRE AT

MULTIFUNCTIONAL

CONTROL

N

DOES

BURNER

GO

OUT?

DISCONNECT

THERMISTA-STAT

REPLACE

THERMISTA-STAT

Y

DOES

BURNER

GO OUT?

N

CHECK FOR VOLTAGE AT

FAN LIVE TO EARTH

REPLACE

ELECTRONICS

MODULE

Y

N

IS

FUSE

OK ?

REPLACE FUSE

N

Y

CHECK FOR

VOLTAGE

AT FAN LIVE TO

NEUTRAL

MAIN BURNER ON, BUT FAN NOT RUNNING

Y

REPLACE FAN

DOES

FAN

START?

N

BRIDGE OUT

AIRFLOW SENSOR

Y

REPLACE

AIRFLOW SENSOR

REPLACE

TRANSFORMER

Remedy

Check for gas at inlet pressure test point
on the multifunctional control

Purge gas suply pip in accordance with BS
6891

Clear pilot orifice or replace pilot injector

Check igniter, lead and electrode.

Check that the mains gas pressure is 20
mbar and reduce if necessary.

Check that connection is secure.

Replace multifunctional control

Replace thermocouple

Check connections from electrical panel to
fan.

Check connections

Check for correct settings

Replace, taking care not to damage impeller

Replace

Check gas rate and burner pressure
setting.

Adjust fan speed or gas rate accordingly

Check that filter and air path is clear

Open additional outlets

Carry out spillage test and retify

Replace TTB

Check gas rate and burner pressure
settings

Check for correct settings

Check for correct settings

Check burner pressure settings

Replace fan assembly

Adjust fan speed

Consult diagnostics chart and follow
recommended procedure.

Check mains supply

Check that the time control and room
thermostat are operating correctly

Replace fuse and check for short circuits

Check connections

Check with test meter/replace if necessary

Replace

Short cicuit switch & replace if necessary

Fit temporary loop in heater thermostat socket.
If heater ignites check external circuit.

Possible Cause

1) No gas to the heater

2) Gas supply not purged

3) Pilot orifice restricted

4) Piezo system faulty.

5) Excessive gas supply pressure

1) Connection between thermocouple and

mutifunctional control not secure

2) Faulty power unit multifunctional

control

3) Faulty thermocouple

1) No voltage to fan

2) Loose electrical connection on fan

delay control

3) Fan delay control set incorrectly

4) Faulty fan assembly

5) Faulty fan delay control

1) Gas rate or burner pressure setting

high

2) Temp rise excessive

3) Air filter or return air path restricted.

4) Excessive number of oulets closed

5) Spillage of flue gases.

6) Spillage monitoring device (TTB) faulty.

1) Gas rate or burner pressure setting too

low

2) Fan delay control set incorretly

1) Fan delay control set incorrectly

1) Gas pressure too high

2) Noisy fan motor

3) Fan speed setting too high

1) Fault related to Modairflow Control

system.(See relevant pages)

1) Mains electrical suply not connected

to heater.

2) No demand for heat

3) 3A fuse failed

4) Loose connection to rom thermostat,

limit switch, Multifunctional Control
lead, Time Control or transformer

5) Transformer open circuit

6) Multifunctional Control faulty

7) Limit switch Faulty

8) Room thermostat/external wiring faulty

or room thermostat faulty

Symptom

A) Pilot will not light

B ) Pilot lights but goes out on releasing

START button during initial light-up,
or after normal operation.

C ) Main burner lights but the fan fails to

run after approx. 3 mins.

D ) Main burner operating intermittently

E) Main burner operating with

intermittent fan operation

F) Fan runs for excessive periods or

intermittently after main burner shuts
down

G) Noisy operation

MODAIRFLOW MODELS

H) Incorrect operation of fan and main

burner

NON-MODAIRFLOW MODELS

I) Pilot alight but main burner not igniting

Содержание HI-SPEC J50

Страница 1: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Страница 2: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Страница 3: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Страница 4: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Страница 5: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Страница 6: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Страница 7: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Страница 8: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Страница 9: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Страница 10: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Страница 11: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Страница 12: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Страница 13: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Страница 14: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Страница 15: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Страница 16: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Страница 17: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Страница 18: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Страница 19: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Страница 20: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Страница 21: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Страница 22: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Страница 23: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Страница 24: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Страница 25: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Страница 26: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Страница 27: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Страница 28: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Страница 29: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Страница 30: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Страница 31: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Страница 32: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Отзывы: