background image

14

19

FAN OPERATES, BUT BURNER CYCLES BEFORE REQUIRED TEMPERATURE IS REACHED

BRIDGE

THERMISTA-STAT

N

CHECK AIR FILTER &

 RETURN AIR PATH FOR

RESTRICTIONS

SET FAN SELECTOR TO

AUTO & BRIDGE AIRFLOW

SENSOR

N

CHECK TEMPERATURE

RISE ACROSS HEATER IS

LESS THAN 60

°c

CHECK TTB, LIMIT SWITCH

& CONNECTIONS

Y

Y

CHECK MAIN

BURNER

PRESSURE SETTINGS

ARE CORRECT

SET TO CORRECT

PRESSURE SETTING

N

Y

SET FAN

BALANCING SCREW

Y

DOES

FAN

SPEED

UP?

N

Y

REPLACE

ELECTRONIC MODULE

REPLACE

ELECTRONIC MODULE

REPLACE

AIRFLOW SENSOR

IS

PAT H

CLEAR?

N

CLEAR RESTRICTIONS

AND BLOCKAGES

CHECK FAN BALANC-

ING SCREW IS

CORRECTLY SET

N

DOES

FAN

SPEED

UP?

N

Y

SET FAN SELECTOR

SWITCH TO

CONTINUOUS

DOES

BURNER

STAY

LIT?

REPLACE

THERMISTA-STAT

Y

REPLACE

ELECTRONIC MODULE

N

Y

IS

OVERHEAT

CONTROL

OK?

NON-MODAIRFLOW models:

8.9.6 Disconnect the following:

a.

Disconnect 230V connections (L/N/E) from the Fan Assembly,

b.

230V mains ‘

L

’, ‘

N

’ and ‘

E

’ from connection block terminals ‘

1

’ and ‘

3

’, and earth stud respectively,

c.

Room thermostat from connection block terminals ‘

5

’ and ‘

6

’,

d.

Limit switch ‘

LOAD

’ and ‘

COMMON

’ connections,

e.

Fan Control ‘

LOAD

’, ‘

COMMON

’ and ‘

EARTH

’ connections,

Both model types:

8.9.7

Disconnect 2 x TTB connections.

8.9.8

Disconnect the Multifunctional Control connections.

8.9.9

Disconnect the Water Circulator electrical connections (if fitted).

8.9.10 Release 4 x 4mm screws securing the Electrical assembly to the heater cabinet and remove the Electrical assembly,

releasing wiring from cable clamps and grommets as required..

8.9.11 Refitting or replacement is in reverse order.

8.10

ELECTRONIC MODULE REMOVAL (MODAIRFLOW MODELS ONLY)

8.10.1 Remove the Electrical Assembly as detailed in sect 8.9.

8.10.2 Disconnect the Electronic Module from the Electrical Assembly.

8.10.3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module.

8.10.4 Refitting or replacement is in reverse order.

8.11

TRANSFORMER REMOVAL (MODAIRFLOW MODELS ONLY):

8.11.1 Remove the Electrical Assembly as detailed in sect 8.9.

8.11.2 Disconnect the Transformer from the Electrical Assembly terminal block, and the fuse from the Earth stud,

8.11.3 Release 2 x screws and nuts securing the Transformer to the Electrical Assembly, and remove the Transformer.

8.11.4 Refitting or replacement is in reverse order.

8.12

TIME CONTROL REMOVAL:

8.12.1 Ensure that the electrical supply is isolated.

8.12.2 Release the securing screw situated on the lower face of the Time Control and remove it by partially withdrawing

bottom of the Time Control and then lifting upwards.

8.12.3 Disconnect the Time Control electrical connections from its integral terminal strip.

8.12.4 Refitting or replacement is in reverse order.

8.12.5 Set the Time Control to the required ON and OFF times.

8.12.6 Set the Time Control to the correct time.

8.13

FAN DELAY CONTROL, LIMIT SWITCH AND AIRFLOW SENSOR REMOVAL:

NOTE: Airflow sensor applies to MODAIRFLOW models only, whilst Fan Delay Control applies solely to non-MODAIRFLOW
models.

8.13.1 Ensure that the electrical supply is isolated.

8.13.2 Remove the appliance lower and upper doors.

8.13.3 Release 2 x 4mm screws securing the Limit Switch cover and withdraw the cover.

8.13.4 Disconnect the required control/switch.

8.13.5 Release 2 x securing screws and remove the required control/switch.

8.13.6 Refitting or replacement is in reverse order.

Содержание HI-SPEC J50

Страница 1: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Страница 2: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Страница 3: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Страница 4: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Страница 5: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Страница 6: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Страница 7: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Страница 8: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Страница 9: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Страница 10: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Страница 11: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Страница 12: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Страница 13: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Страница 14: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Страница 15: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Страница 16: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Страница 17: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Страница 18: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Страница 19: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Страница 20: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Страница 21: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Страница 22: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Страница 23: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Страница 24: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Страница 25: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Страница 26: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Страница 27: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Страница 28: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Страница 29: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Страница 30: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Страница 31: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Страница 32: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

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